Magnetic Wire Connector offers 10A High Current and IP67 Waterproofing. It is engineered for AGVs, Drones, and Harsh Environments. Get a Quote Now!
Magnetic Wire Connector: Designed for AGVs, drones, and extreme environments
Magnetic wire connector currently uses in AGV and unmanned aerial vehicles. The downtime cost caused by connector failure can reach hundreds of USA dollars per minute. Johoty’s military grade magnetic wire connector can achieve 10A or above continuous current with zero interruption in extreme environments. Reduce unexpected downtime to 1/10 of the industry average.
Electrical connectors are crucial on their reliability and performance in automated and extreme environments. Its stability and efficiency determine entire system operational efficiency and safety of AGV or drones. It has excellent high-current carrying and outstanding waterproof and dustproof. In recent years, Johoty’s magnetic wire connector has gradually become a preferred choice for various industries.
What is Magnetic Wire Connector?
Magnetic wire connector is pogo pin connector that use magnets and pogo pins to achieve fast, elastic, and stable connections. It uses specially designed magnets and conductive pogo pins, and self-alignment technology to reduce >90% of insertion errors. Pogo pins coated with rhodium/gold/palladium/platinum ensure a contact resistance of <30mΩ. They maintain an IP67 rating even after 10,000 magnetic connections. AGV’s battery swapping speed is increased by 3 times in dusty environments, and there is no risk of sparks.
If the size allows, Johoty can achieve current transmission of 10A or more and up to 50A. This design can improve connection stability and enhance charging efficiency. Greatly simplify the connection process and reduce human errors. Compared to traditional connector, magnetic wire connectors have higher reliability. In vibration, humidity, dust, etc., it can demonstrate its strong advantages.
>10A High Performance of Magnetic Wire Connector:
The biggest highlight of magnetic wire connector is its high current carrying. Many modern applications require devices to be able to transmit currents exceeding 10A. Johoty adopts optimized design, and each pogo pin can safely and stably transmit currents up to 50A. It is suitable for high-power drones, power tools, and industrial robots.
More than 90% of industrials require connectors capable of carrying high currents greater than 10A. This makes the application of magnetic wire connectors important in multiple industries. AGV in automated logistics systems needs to operate stably under efficient power transmission. And Johoty’s magnetic wire connectors are the ideal choice on high current.
IP67 Waterproof of Magnetic Wire Connector:
Another feature that sets magnetic wire connector is its IP67 waterproof. This means that pogo pin connector can completely prevent dust from entering and withstand short-term immersion. In harsh weather or humid environments, IP67 protection ensures Johoty’s pogo pins provide stable electrical connections.
AGV, Drone equipment often needs to operate in outdoor or high-humid for a long time. Therefore, waterproof and dustproof IP67, IP68, or IP66 are crucial. The IP67 rating of magnetic wire connectors effectively protects internal electrical components from external damage. Ensure equipment operates efficiently for a long time. Therefore, with it, drones can fly safely in high humidity or dust.
Magnetic Connection: Magnetic Wire Connector Reduces Wear and Tear.
Traditional electrical connectors typically rely on metal contact points to complete current transmission. This design is susceptible to external corrosion, wear and tear. And magnetic wire connectors eliminate these problems through contactless magnetic connections. This contactless design avoids oxidation and wear of metal contact points. Greatly extending life cycles of this pogo pin connector, up to 200,000 cycles.
AGVs and drones often require frequent movement. Traditional connectors experience accelerated wear and tear due to frequent plugging, resulting in poor contact. And Johoty’s magnetic wire connector can maintain stable current flow through their magnetic force. It avoids this problem and provides a longer lifespan.
Application of Magnetic Wire Connector.
German industrial automation motor connection: ultra-high current carrying + high reliability.
The magnetic wire connector is used in an industrial automation project in Germany. It achieves continuous 50A high current stable transmission, with 10mΩcontact resistance. The motor can operate 24 hours without faults. 5μm gold-plated contacts are corrosion-resistant and wear-resistant, with a connection life of over 100,000 times. Johoty adhered to the highest quality together with the clients in the project. Significantly reduce maintenance costs, extend MTBF, and improve system reliability.
American rail transit signal system: IP67 waterproof, dustproof, safe and stable.
Used for outdoor signaling systems in American rail transit. IP67 waterproof and dustproof, capable of withstanding water immersion and harsh dust environments. The magnetic wire connectors ensure that signal transmission is not interfered with. Ensuring the safe operation of rail transit greatly improves the system’s environmental resistance performance.
Danish offshore wind turbine cable connection: corrosion-resistant, long-lasting, and compatible with multiple wire diameters.
Used for offshore wind turbines, magnetic wire connectors have good corrosion resistant to salt spray. Suitable for various wire diameters from AWG16 to AWG6, with a temperature range of -40℃ to+105℃. With ＞100,000 life cycles, it can greatly reduce maintenance costs and frequency. The customer is very satisfied with Johoty’s efforts in long-term stable and efficient power generation of wind power equipment.
Japanese robot power transmission: fast connection design + saves installation time.
Robot manufacturing customers use magnetic wire connectors with magnetic automatic alignment design. Achieved a threefold increase in assembly speed and a 70% reduction in installation time. This design improves production efficiency and significantly reduces human operational errors. Help customers bring higher stability to complex automation systems.
Spanish solar photovoltaic system: adaptation to extreme environments + efficient and stable power generation.
Applied to large-scale photovoltaic power plants in Spain, supporting extreme temperature differences and long-term stable power generation. Excellent protective performance and multi diameter compatible design. Assist customers in enhancing the overall security and reliability of the system. Maximizing power generation efficiency and service life.
Advantages and Future of Magnetic Wire Connector:
The development of industrial automation and intelligent equipment has increasingly high requirements for electrical connectors. Magnetic wire connectors have high current transmission, IP67 waterproof, technological advantages of automatic alignment of connections. It has become an ideal solution to meet modern needs. The market demand will show steady growth in the next five years. The demand for magnetic wire connectors will further increase in high-tech and extreme environmental applications.
Technology is constantly advancing, and Magnetic wire connectors will further enhance performance. Including higher current carrying capacity, stronger protection level, etc. In order to meet the needs of different fields, Johoty will also launch more diverse versions to adapt to various applications.
Why choose Johoty’s Magnetic Wire Connector?
When choosing a magnetic wire connector, quality and reliability are the most important considerations. Johoty is committed to providing industry-leading magnetic wire connectors with 23 rigorous quality inspections. We ensure long-term stable operation in extreme environments. It is applied in high demand AGVs and drones, and has also gained the trust of many top global manufacturers and engineers.
Conclusion:
If high-performance magnetic wire connector is your desire, Johoty provides you with the highest quality solutions. Meet your high current requirement of 50A per pin, with IP67 capability, suitable for various extreme environments. Contact Johoty immediately for more product details. Get personalized quotes to make your device more efficient and secure.
In a challenging and demanding industrial environment, choosing the right pogo pin connector is crucial. Johoty’s magnetic wire connector has excellent performance and reliability, making it the preferred choice for harsh industries. Contact Johoty immediately to help you gain an advantage!
