Bent Spring-loaded Pin Description:
Product info: The spring-loaded pin features a flexible bending design, high-precision production, and diverse materials of brass and stainless steel. Suitable for high-density circuit board design or requiring multi-angle connections. Reliable and durable, diverse sizes, and convenient installation.
Product features: Its tail pin has multiple bent shapes for different installation spaces and ensures a good contact effect. Its spring design ensures stable contact and reduces connection problems caused by vibration or impact.
Solving problems: Solve the problem traditional connectors cannot provide stable connections in limited spaces. It can maintain good spring force and contact in complex circuits and avoid poor connections.
Specifications: The spring-loaded pin is diverse, and different lengths and forces are optional according to customer needs. Tail pin length is from 1mm to 15mm for various precision devices.
Applications: Aerospace and military equipment, portable terminal devices, testing and measurement equipment, smart home devices, industrial automation, wearable devices, automotive electronics, medical equipment, and high-end electronic products require compact connectivity.
Target industries: Electronics, communication, medical device, and consumer electronics industries for connection stability and efficient transmission.
Customer benefits: Enjoy smaller size, space savings, improved connection flexibility, enhanced reliability, simplified assembly process, customized services, improved product durability, and reduced maintenance costs.
Bent Spring-loaded Pin Datasheet:
| Items | Details |
|---|---|
| Electrical: | Contact Resistance： ≥ 15 mΩ, Custom. |
| Current Rating： 1.0A – 50A, Custom. | |
| Voltage Rating： 3.3V – 500V, Custom. | |
| Mechanical: | Diameter： 0.50 mm to 5.00 mm, Custom. |
| Length： 4.00 mm to 20.00 mm, Custom. | |
| Spring Force： ≥ 20 gf, Custom. | |
| Working stroke： 0.40 mm to 5.00 mm, Custom. | |
| Full stroke： 0.50 mm to 10.00 mm, Custom. | |
| Durability (Life Cycle)： 10,000 ~ 500,000 cycles. | |
| Operating Temperature： -40°C to +125°C | |
| Materials: | Plunger： Brass, beryllium copper, tellurium copper. ≥ 0.25um. Plating of gold, Pd, Pt, Rh, Ag, Ru, Custom. |
| Barrel： Brass, beryllium copper, tellurium Copper, Glating of gold, Ni, Ag, Pd, Pt, Rh, Ru, Custom. | |
| Spring： Music wire, stainless steel, Custom. | |
| Installation: | Soldering methods： Paralleling PCB, SMD, plug-in, clamping, soldering installation, Custom. |
| Tail pin shapes： Straight, curved (30 °, 45 ° or 90 °), hooked, flat, threaded tail, springtail, double-headed tail pins. | |
| Diameter of tail pin： 0.50mm, 0.80mm, 1.00mm, 1.50mm, Custom. | |
| Tail pin length： 3.00mm, 4.00mm, 5.00mm. Custom. | |
| Pitch： 1.00mm, 2.00mm, 2.50mm, 3.00mm. Custom. | |
| Height： 2.00mm, 3.00mm,4.00mm. Custom. | |
| Contact area： 0.30mm²-2.00mm², Custom. | |
| Pin shape and bending angle： 30°, 45°, 90°, Custom. | |
| Package: | Bulk, T&R(tape and reel), tray, tube, blister, plastic bag, Custom. |
Why Choose Johoty’s Bent Spring-loaded Pin?
Johoty’s bent spring-loaded pin has 30°, 45°, 90° tail pin, flexible custom. Johoty is trustworthy!
Bent Spring-loaded Pin Benefits:
Excellent Electrical Connection Performance
Johoty can help you achieve stable contact force, durability, and fatigue resistance, self-adjusting contact mode, improved anti-interference ability, better current carrying capacity, lower contact resistance, and adaptability to various environmental conditions.
Enhanced Mechanical Strength and Durability
We can help you improve your impact and vibration resistance, high durability and long life, enhanced mechanical load bearing capacity, tensile and torsional resistance, flexible installation & optimized space use, corrosion resistance & oxidation resistance, and improved system reliability.
Flexible Installation and Customization
We can help you obtain customized design solutions, diverse installation angles & directions, adapt to different installation needs, improve design flexibility & production efficiency, enhance repeatability and stability, support complex & diverse connection requirements, and optimize space utilization.
Enhanced Waterproof and Dustproof
Johoty can help you achieve enhanced sealing, improved waterproof and dustproof IP67 or IP68, extended equipment lifespan, improved equipment reliability, compliance with protection standards, and reduced maintenance costs.
Bent Spring-loaded Pin Applications:
Smartphone Connector Design
The spring-loaded pin can be used between the battery and motherboard of a smartphone and helps design the phone thinner and lighter. Its bending design can make the space usage inside the phone more efficient and reduce reliance on straight connections. In this way, engineers can freely design complex internal structures while maintaining stable power and signal connections.
Automotive Lighting Module
The bent spring-loaded pin is required in the car taillight or headlight module, making the lighting system not only stable but also space-saving. This design can also help the lighting module to bear high temperatures and vibrations, allowing the car to maintain perfect lighting in various road conditions.
Internal Connections of Wearable Devices
The interior space is compact for a smartwatch or fitness bracelet. The spring-loaded pin allows designers to arrange the position of the circuit board and battery more flexibly. It can also help achieve some novel features, such as faster wireless charging or adding extra sensors, making some small devices super powerful.
Internal Component Connections of Medical Equipment
Medical devices, such as portable electrocardiographs or infusion pumps, have limited internal space. Using a bent spring-loaded pin allows engineers to better layout circuit boards and batteries. Such pogo pin not only makes the device compact and portable but also ensures comprehensive functionality. You can get longer battery life and higher data transmission efficiency.
Robot Module Construction
There are many flexible joints and complex motor systems in industrial robots. By using the bent spring-loaded pin, engineers can connect different modules more efficiently, making the robot more energy-efficient and responsive. At the same time, the pogo pins can also help robots work more stably in high-temperature and humid factory workshops.
Drone Power Module
The drone power system and control module need to be kept lightweight. The bent spring-loaded pin helps engineers design more compact circuit layouts, resulting in higher battery efficiency and longer flight time. Johoty’s pogo pins can also reduce the weight of devices and improve the drones’ speed and stability.
Design of Smart Home Devices
There is limited internal space for smart speakers, smart door locks, and other home products. The bent spring-loaded pin makes the motherboard, battery, and housing designs more flexible and also supports innovative features, such as faster voice recognition or longer standby time. Johoty’s pogo pins can make smart home devices more user-friendly.
Internal Connections of Electric Tools
Electric tools like drills and chainsaws, require sufficiently durable connectors. The bent spring-loaded pin can save space while ensuring a stable connection. It can help greatly reduce the tool’s weight and users can use it easier. Designers can also use pogo pins to create more ergonomic shapes.
Bent Spring-loaded Pin Advantages:
Flexible Design
The spring-loaded pin has a design with different bending angles, which can adapt to different spaces and installations. Its spring structure allows for precise electrical connections during compression, so the pogo pin can maintain stable connections regardless of device layout and reduce failures caused by incorrect installation angles.
Strong Durability
This pogo pin spring is very durable in long-term use. Even in frequent operation, the bent design can still help reduce wear and maintain its performance. This means that users do not need to replace the spring-loaded pin frequently, saving time and costs.
Reduce Connection Errors
By designing a reasonable bending angle, the spring-loaded pin can ensure precise and error-free contact every time. This is crucial for high-precision electrical connections. Especially in complex circuits, the spring-loaded pin can ensure that signals are not lost and guarantees system stability.
Wide Applicability
Due to the flexible design of the spring-loaded pin, it can meet different needs from small electronic devices to large machine equipment. This pogo pin is widely used in consumer electronics and automotive electronics. The spring-loaded pin can help engineers find the most suitable solutions in different fields.
FAQ
1. What's a bending spring-loaded pin?
A bending spring-loaded pin is a type of pogo pin designed specifically for creating stable, reliable electrical connections in electronic devices. Its bent design is meant to offer more flexible installation options. Tailored for applications where space is at a premium or special design considerations are required.
2. How is the price of the bending spring-loaded pin determined?
Price usually hinges on the cost of materials, the complexity of production, and the volume of the order. As well as any specific customization requested by the customer.
3. Does ordering in bulk affect the price?
Yes, bulk orders often qualify for volume discounts since they spread out fixed production costs, reducing the cost per unit.
4. Do prices change over time?
Yes, prices may be possibly revised over time owing to fluctuations in raw material expenses. As well as changes in production costs, or worker salary big changes.
