5 Pin Connector!  Transmit signals, power, and connect easily. It can be universal, magnetic, and waterproof. As a solution provider and manufacturer, Johoty welcomes your customization!

5 pin connector, the ideal connection solution. Its compact design, stable electrical connection, and high-speed data transfer capability. Superb resilience and simple setup and upkeep. This satisfies the exacting standards for space optimization, reliability, and performance in commercial and industrial uses.

5 pin connector has various shapes of PTH, SMT, Bending, Right Angle, Solder Cup, and Double end. The pitch of <6.48mm, stroke of 0.50~4.40mm, Plunger OD of 0.60~1.70mm, Voltage of ≤36V, Current of ≤15A, and Spring force of ≥20gf. Make your equipment lighter, smaller, easier to maintain, and more reliable.

Mechanical characteristics of 5 Pin Connector

It meets the stringent requirements of high-end equipment for connector performance, reliability, and flexibility.

Precise Pin Alignment

Ensures high-precision electrical connections for delicate electronic devices.

Highly elastic load

Spring design ensures stable contact pressure over time, which will not weaken even under extreme working conditions.

Low insertion/withdrawal force

Optimize user experience, reduce equipment wear, and prolong durability.

High-temperature resistant materials

The 5 pin connector uses materials that can withstand high-temperature soldering processes, guaranteeing reliability in complex processes.

Metal finish

Such as gold-plated coating to improve corrosion resistance and electrical conductivity, prolonging the service life.

Size customizability

Customize the pin length, stroke, spring force, diameter, and arrangement according to the specific needs of customers, providing flexible solutions.

Modular design

Supports users to easily replace or upgrade components as needed, improving product adaptability and maintainability.

Vibration-resistant design

A special locking ensures stable electrical connections in vibration environments.

Environmental Adaptability

Withstanding dust, humidity, and other environmental factors to ensure optimal performance in different surroundings.

High-Frequency Transmission Optimization

Optimized for high-speed signal transmission to ensure stability and speed of data transmission.

Shapes and sizes of 5 Pin Connector

Strict adherence to critically important dimensional and shape characteristics. This directly impacts how well the magnetic connector fits together, how easy they are to install, and their overall effectiveness. Ensure superior performance and adaptability in a variety of commercial and industrial applications.

Miniaturized design

Ultra-small sizes can meet the demand for high-density integration in compact spaces, suitable for miniaturized and portable electronic devices.

Standardized Pin Diameter

Precise pin diameters ensure a perfect match with receiving holes and improve connection reliability.

Customized lengths

We offer the flexibility to customize working stroke, pin lengths, and spring force to align with the customer’s preferences. This can accommodate different board pitches or assembly depths.

Cylindrical pin

Provides stable electrical contact and mechanical support while simplifying the installation process.

Impact-resistant design

The plunger of the pogo pin can absorb the impact of the insertion and removal process. This prevents damage to internal structures.

Anti-misalignment feature

The shape and pogo pin arrangement of the 5 pin connector is misalignment-proof, ensuring a correct and consistent connection.

Modular interface

Allows for more functional integration in a limited space, providing flexibility in equipment design.

Optimized spring-loaded pin curvature

Ensures even distribution of spring pressure, improving contact reliability and durability.

Various shapes

Helps stabilize mounting on circuit boards and reduces space requirements during installation. Including through-hole, SMT, double-ended, right-angle, bending, solder cup, thread screw, etc.

Symmetrical and asymmetrical options

Provides design options for symmetrical and asymmetrical shapes to accommodate different design and functional requirements.

Electrical characteristics of 5 pin connector

Electrical characteristics are a key factor when selecting and evaluating connectors. The 5 Pin connector perfectly guarantees to meet customer demands for high performance, reliability, and safety. Become the preferred connection solution for commercial and industrial electronic applications.

Low contact resistance

Optimizes electrical connections, reduces power consumption, improves energy efficiency, and ensures maximum device performance.

High Current

Capable of safely handling high currents for power-intensive applications without fear of overheating or performance degradation.

Wide Voltage Range

Capable of accommodating a broad spectrum of operating voltages, offering versatility to adapt to various electrical systems and applications.

High Signal Integrity

Design optimized to reduce signal attenuation and crosstalk, ensuring accurate and high-speed data transmission.

Anti-Electromagnetic Interference

Reduces the impact of external electromagnetic interference on signal transmission and improves system stability and reliability.

Electrostatic discharge (ESD) protection

Built-in electrostatic protection can prevent electrostatic damage to sensitive electronic components.

Resistant to high-frequency oscillation

Suitable for high-frequency, maintaining a stable connection without affecting signal quality.

Multiple Grounding Options

Provides multiple grounding strategies to ensure the safety and stability of the electrical system.

Fast Response Time

Ensures fast response to electrical signals, suitable for applications requiring immediate feedback.

Reliable Insulation

High-quality insulation material reduces the risk of electrical leakage and improves safety in use.

Features of 5 Pin Connector

It can meet customers’ complex needs in terms of high performance, high environmental adaptability, high reliability, and high flexibility. Well-suited for a variety of top-tier applications.

Compact design

Minimized size can fit space constraints while providing adequate electrical performance.

High durability

Employing superior materials and manufacturing craftsmanship. This ensures that 5 pin connector is wear-resistant, plug-in-resistant, long service life.

Optimized electrical performance

Powerful current-carrying capability and low resistance ensure dependable and efficient electrical connections.

High Signal Integrity

Reduced signal attenuation and interference, support high-speed data transmission. Especially suitable for high-performance communication and computing equipment.

Anti-interference

Excellent EMC characteristics, reducing EMI, improving electrostatic discharge (ESD) protection.

Spring-loaded pin technology

Provides a stable and reliable mechanical and electrical connection, even under vibration or moving conditions.

Environmental adaptability

Withstands high temperatures, corrosion, and water exposure, ensuring suitability for tough environments and challenging applications.

Quick-plug capability

Facilitates quick installation and maintenance of equipment, reducing downtime.

Self-cleaning function

The connection process automatically removes contaminants from pogo pins and connectors to maintain stable electrical performance.

Customization

Provides customization for specific requirements, including pogo pin arrangement, sizes, and shapes.

Modular design

Supports expansion or change of functions by replacing or adding modules to improve product flexibility and scalability.

Multi-functional integration

In addition to power and signal transmission, it can also integrate sensing, control, and many other functions.

International standard compatibility

Compliance with international electrical standards ensures that the 5 pin connector can be widely accepted and used worldwide.

Reliable Manufacturing Quality

Strict quality control processes ensure that each 5 pin connector meets high standards of performance and reliability requirements.

Eco-friendly materials

Use materials that comply with environmental standards, such as lead-free and halogen-free, etc. This can meet global environmental requirements.

Quality control of 5 pin connector

The essence of guaranteeing the dependability and effectiveness of the 5-pin connector hinges on our stringent quality control protocols. Our steadfast adherence to rigorous quality assurance procedures consistently earns the admiration and loyalty of our customers.

Strict raw material inspection

All raw materials undergo strict quality inspection before entering the CNC and assembly lines. This can ensure that the materials meet the production standards and performance requirements.

Precise production process control

High-precision manufacturing equipment and processes can ensure that the size and shape of each 5 pin connector. This can meet design specifications.

Automated Inspection

Automated inspection equipment conducts comprehensive inspections of dimensions, electrical properties, and mechanical properties. This is to ensure that each product meets quality standards.

High-frequency batch testing

Regular random sampling of production batches is to test the durability, electrical performance, and environmental adaptability of the 5 pin connector.

Strict assembly and testing process

Guarantee the implementation of precise operational procedures at each juncture of the assembly process. This can ensure product integrity and functionality through final inspection.

Environmental adaptability verification

Conduct environmental adaptability tests, such as temperature and humidity cycling and salt spray testing on the 5 pin connector. This can ensure that they work reliably under various conditions.

Kaizen: Continuous Improvement

Taking cues from customer input and market trends, continually refine product design and production methods to significantly boost product quality and performance.

Supply Chain Management

Establish stable quality management partnerships with suppliers. This can ensure quality control in all links of the supply chain. And it can reduce the impact of raw material quality fluctuations on product quality.

Employee Training and Quality Awareness

Regularly train employees in quality management and skills and improve their quality awareness and operational skills. This ensures rigorous quality management during the production phase.

International Quality Certification

ISO 9001, IATF 16949, etc. This can ensure that production management and product quality meet international standards.

What is the R&D technology of 5 pin connectors?

Our R&D engineers work around how to improve the performance, reliability, and application of the 5 pin connector. We strive to achieve exceptional performance and reliability in diverse applications. And hope to meet customer demand for high-quality connectivity solutions.

High-precision processing technology

Micro-machining technology can ensure precise manufacturing of pogo pins and springs. This can improve connection stability and durability.

Advanced material science

Research and application of corrosion-resistant, high-strength materials, such as gold-plated copper alloys. This can enhance electrical conductivity and oxidation resistance and extend the life cycles.

Micro-spring design optimization

CAD and FEA can optimize the spring structure to provide uniform and stable contact pressure and high elasticity.

EMC design

Reduce EMI through design optimization to improve the electromagnetic compatibility of the 5 pin connector. This can ensure clear signal transmission.

Contact Interface

Study the physical and chemical properties of contact interfaces. Reduce contact resistance, and improve connection reliability and stability through improved contact surface design.

Thermal management technology

Develop effective thermal management solutions to ensure temperature control of the 5 pin connector. During high current transmission prevent overheating.

Modular and customizable design

Adopting modular design concepts to provide customizable connector solutions. It is to meet specific requirements and improve the applicability and flexibility of 5 pin connector.

Rapid Prototyping

Utilizing 3D printing and CNC rapid prototyping technology. This can accelerate the development cycle of the new 5 pin connector and effectively conduct design verification and functional testing.

Environmental adaptability testing

Including high and low-temperature testing, heat cycles, salt spray testing, and humidity, etc. This is to ensure that the 5 pin connector can work stably in some harsh environments.

Quality Assurance System

A strict quality management system, including ISO certification process. This can ensure that it can meet high standards at every step. From the procurement of raw materials to the shipment of 5 pin connector

Benefits of 5 Pin Connector to customer?

The benefits are reflected in its high performance and reliability, but also the positive impact on the customer’s business processes. Improved the customer’s product performance and market competitiveness. It optimizes the customer’s operational efficiency and cost structure. It is a high-value connectivity solution.

Improve equipment reliability

High-quality connections ensure stable operation under all conditions. This reduces failure rates and extends equipment life cycles.

Optimize space utilization

The compact design makes the 5 pin connector suitable for space-constrains, supporting greater integration and design flexibility.

Reduced Maintenance Costs

Durability and ease of maintenance reduce maintenance frequency and costs, especially in hard-to-reach mounting locations.

Accelerated product development

Standardized 5 pin connectors can simplify the design and assembly process, accelerating the time from design to customers.

Enhance data transfer efficiency

High signal integrity supports high-speed data transfer, which is critical for high-speed applications. Such as data centers and communications equipment.

Enhanced user experience

Quick plug-and-play and reliable 5 pin connection can enhance the end-user experience and increase the market appeal.

Environmental adaptability

The ability to work stably under various conditions, including various temperatures and high humidity, etc.  This can ensure the broad applicability of customers’ devices.

Support for customization

Provides customization to meet specific needs, including pin arrangement, size, shape, and electrical performance. This can offer customers flexible solutions.

Compliance with international standards

Compliance with international quality and safety standards. It can ensure that 5 pin connectors can compete in the global market and expand sales.

Eco-friendly raw materials

Meeting the latest environmental criteria, including RoHS and REACH specifications. Helps customers fulfill their social responsibility while meeting increasingly stringent environmental regulations.

Study use case of 5 pin connector

Background

A technology company from Italy specializing in high-end smart wearable devices. He is faced with the challenge of improving the charging efficiency and data transfer speed of his products. The company’s flagship product is a smartwatch that integrates health monitoring, communication, and entertainment functions. Competition in the market is fierce, and users have higher and higher expectations for charging speed and data processing capabilities.

Business Challenges

• Improve charging efficiency: Users have reported that the current model has a slow charging speed, which affects the user experience.
• Enhance data transfer speed: As watch functions increase, higher speed data transfer is required to support complex data processing and synchronization.
• Preserve device compactness: Enhance charging and data transfer speeds without expanding the smart wearable devices’ dimensions.

Solutions

The company decided to address these challenges with our 5 pin connectors:

• High-performance transmission: The 5 pin connector optimizes the current transmission path, improving charging efficiency and reducing charging time.
• High-speed data exchange: Utilizing high signal integrity, data transfer speeds are dramatically increased. Supporting more complex functions and faster synchronization.
• Compact design: The compact size of the 5 pin connector perfectly adapts to the design requirements of a watch. Enabling performance enhancement without the need to add additional space.

Results

• Improved user experience: shorter charging time, faster data synchronization, and a significant increase in user satisfaction.
• Enhanced the watch competitiveness: Efficient charging and data transfer capabilities make the smartwatch more attractive in the market.
• Technological leadership: By adopting advanced connectivity technologies, the company consolidated its technological leadership in the smart wearable market.

Applications of 5 Pin Connector

Because of its unique design and excellent performance, it has been widely used in many industries and equipment. Provides an efficient and reliable connection solution.

Smart Wearable Devices

Used for charging and data transmission in wearable devices. Like smartwatches, fitness trackers, and other related wearables. The 5 pin connector provides a stable and reliable connection.

Mobile communication devices

In smartphones, tablet PCs, and other devices, as a charging port or data transmission interface. It facilitates rapid charging and swift data transfer.

Medical equipment

Used in portable medical monitoring equipment, surgical tools, etc. It is to provide reliable electrical connection and signal transmission to ensure equipment accuracy and reliability.

Military and defense equipment

Communication systems or navigation equipment in harsh environments. The 5 pin connector can ensure stable equipment operation and accurate information transfer.

Aerospace

Used in electronic systems for satellites, aircraft, and spacecraft. The 5 pin connector ensures stable connections, impervious to high temperatures and vibrations.

Automotive electronics

Used in automotive sensors, control systems, and infotainment systems. It can support high-efficiency transmission and rapid mating.

Consumer electronics

Used as charging or data interfaces in various types of home electronics. Such as audio equipment and smart home devices. The 5 pin connector can provide a convenient user experience.

Industrial automation

Used in industrial equipment, such as sensors, controllers, and robots. It can ensure precise control and data acquisition on production lines.

Test and Measurement Equipment

In precision test instruments, the 5 pin connector can provide reliable signal connections. This is to ensure the accuracy and repeatability of measurement data.

Computer and network equipment

For maintenance and upgrade interface of network hardware, such as servers, routers, etc. The 5 pin connector supports high-speed data transmission and fast maintenance operations.