Double ended Pogo Pin, each end can feature different shapes or sizes. Options with varying working strokes are available. Solder-free and simplified installation. An ideal choice for business clients seeking superior performance and reliability!
Double ended Pogo Pin, engineered for premium commercial applications. Providing versatile connectivity solutions. Including plunger tip shapes such as round, pointed, or flat. It is to accommodate different contact surfaces and applications. With support for tens of thousands of insertion and extraction cycles, long-term reliability is ensured.
Catalogs of Double Ended Pogo Pin:
Features of double ended pogo pin
The following product features showcase the high cost-effectiveness and professionalism of the double ended pogo pin. This reflects our deep understanding of the diverse application needs of our customers and our ability to fully support customers. Including:
Dual-headed design
Provides the capability for electrical connections at both ends, each end capable of having different head shapes or sizes. Suitable for complex circuit designs and double-sided board connections.
High spring force
Offers options for different working strokes to ensure good electrical contact and long-term durability under various compression conditions. Maintains a stable connection even in moving or vibrating environments.
Corrosion-resistant materials
Utilizes corrosion-resistant metals, such as gold, nickel, silver, etc. ensuring long-term reliability in harsh environments. Enhances conductivity, corrosion resistance, and wear resistance.
Self-cleaning feature
Incorporates self-cleaning functionality at contact points to reduce maintenance needs and improve performance reliability.
Low contact resistance
Ensures excellent electrical performance, suitable for high-frequency applications or scenarios requiring low resistance connections.
Customizable spring force
Offers different spring force options based on customer demands, using high-quality spring steel for stability and elasticity over long-term use. Adapts to various mechanical and electrical performance requirements.
Multiple sizes and configurations
Provides a range of diameters and lengths to meet different interface size requirements. From micro diameters, e.g., 0.5mm or 0.1mm, to larger sizes, e.g., 2.5mm or larger. Offers Pogo Pins in different lengths to accommodate application depth needs. From short pins, e.g., 2mm, to long pins, 10mm and above. This can meet diverse design requirements.
High-temperature resistance
Capable of operating across a broad temperature range, suitable for various working environments.
Easy to install
Designed with easy installation and replacement in mind, reducing maintenance costs.
High-frequency response
Suitable for high-speed data transmission and high-frequency signal applications.
Customizable design
Offers custom design services according to specific customer requirements, including shape, size, material, etc. Packaged individually or in arrays to fit different installation and connection needs. Provides different overall heights based on application demands to accommodate space constraints.
Eco-friendly materials
Uses materials compliant with RoHS and REACH standards to reduce environmental impact. Suitable for the global market.
Stable electrical performance
Designed to withstand certain voltages, ensuring safe usage. Optimized design to maintain stable electrical connectivity over long-term use.
Vibration-resistant design
Especially suitable for automotive, aviation, and industrial applications requiring vibration resistance.
Mass production capability
Possesses efficient production lines and strict quality control to meet large order demands.
Competitive Pricing
Ensures market-leading prices through refined production techniques and meticulous cost management.
Professional CFT and ASS service
Provides professional initial technical consultation, custom design support, and rapid after-sales service.
Quality control of double ended pogo pin
Below quality control demonstrates our stringent standards for Pogo Pins quality and our deep understanding of customer needs. This allows us to offer customers a high-value, professional solution for d Pogo Pins.
Raw material selection and qualification
We meticulously select high-quality raw materials, such as corrosion-resistant metals, e.g. gold, silver, brass, etc. Carries out stringent evaluations on all received materials to affirm their excellence.
Precision CNC machining and assembly processes
Utilizing high-precision manufacturing equipment and techniques. We guarantee the accuracy of double ended pogo pin dimensions and shapes, meeting rigorous industrial standards.
Comprehensive quality testing
We implement multi-level quality testing procedures, including inspections of dimensions, appearance, function, and electrical performance. To ensure every double ended pogo pin meets design specifications.
Life span and durability testing
Rigorous life span and durability tests, including corrosion resistance and plug life tests. They are conducted to evaluate and assure the long-term reliability of our Pogo Pins.
Environmental adaptability testing
Pogo Pins face stringent assessments, including severe temperature fluctuations, humidity and warmth challenges, and salt spray exposures. Guaranteeing its outstanding operation in diverse severe environments.
Continuous improvement
Guided by client insights and our market studies. With the team led by a Six Sigma Black Belt, we persistently refine our design and production techniques. To enhance performance and quality of double ended pogo pin.
Supply chain management
Establishing stable cooperative relationships with suppliers ensures the stability and consistency of raw material supply.
Quality management system certification
We establish and maintain ISO 9001 to ensure standardized and efficient production and management processes.
Employee training and accountability
Regular quality awareness and skill training for production line employees are conducted. Implementing a quality management system that assigns individual responsibility to ensure every process meets quality standards.
Support from our R&D, CFT, and ASS
We provide professional customer service and technical support, rapidly responding to customer quality issues and technical inquiries, ensuring customer satisfaction.
R&D technologies of double ended pogo pin
The cutting-edge R&D technologies behind our Pogo Pins meet high standards of performance and reliability. This showcases our commitment to innovation and environmental sustainability. Catering to customers seeking great value and state-of-the-art technology.
Micro-machining technology
Utilizes advanced micromachining techniques to precisely manufacture the small-sized double ended pogo pin. This can meet the needs of compact designs.
High-performance alloy materials
Develops and uses innovative high-performance alloys to enhance the elasticity and durability of the Pogo Pins.
Smart manufacturing systems
Implements automated and intelligent production lines. It is to ensure the efficiency of the manufacturing process and consistency in the quality of the Pogo Pins.
Multifunctional design
Integrates various functions such as electrical signal transmission, power supply, and data exchange. To increase the application flexibility of double ended pogo pin.
Eco-friendly technology
Develops environmentally friendly production processes, using non-toxic materials and methods that comply with RoHS and REACH.
Adaptive contact technology
Develops designs with adaptive contact features that automatically adjust contact pressure to suit different application conditions.
Modular design
Offers modular double ended pogo pin solutions, making it easy for customers to quickly assemble and customize based on their needs.
High-density connection technology
Develops high-density layout techniques, enabling the Pogo Pins to provide more connection points in limited spaces.
Temperature control technology
Introduces temperature control technologies to ensure double ended pogo pin maintain stable performance in high-temperature environments.
Vibration-resistant design
Optimizes design for enhanced performance stability in vibratory environments. Especially suitable for automotive and aviation applications.
EMC design
Optimizes the design of Pogo Pins to reduce electromagnetic interference. Improving its performance in complex electromagnetic environments.
3D printing technology application
Utilizes 3D printing technology for rapid prototyping, Fast-tracking the development process for novel products.
Nanocoating technology
Put on surfaces where contact occurs to heighten anti-corrosion properties and diminish resistance during contact. Ensuring long-term stable electrical performance.
Benefits of double ended pogo pin to customers
The benefits of the Pogo Pins touch on every aspect of client operations. They’re capable of meeting diverse needs across different departments. Optimizing the overall cost-effectiveness of clients’ various projects.
High cost-effectiveness
Offering great value means reducing purchasing costs while maintaining quality, crucial for procurement departments.
Design flexibility
Double ended Pogo Pin comes in various sizes and configurations. Allowing customer design engineers the flexibility to meet diverse design requirements.
Reduced design time
The availability of standardized and customized options shortens the design cycle of customers, speeding up product development.
High reliability
Stable electrical connections and superior physical properties ensure the reliability of Pogo Pins. Reducing maintenance costs and time significantly, benefiting maintenance departments.
Increased production efficiency
Easy-to-install designs and reliable connectivity simplify production processes and enhance assembly efficiency.
Optimized inventory management
The high value and stable supply of the Pogo Pins. Help inventory management departments control stock costs and quantities more effectively.
Enhanced durability of double ended pogo pin
Corrosion-resistant materials and high-resilience design extend their life cycles. Reducing replacement frequency. Especially advantageous for product management departments.
Environmental compliance
Materials that meet RoHS and REACH help customers fulfill environmental regulations, crucial for quality and compliance departments.
Flexibility to meet challenges
The ability to function in extreme temperatures and harsh environments offers flexibility in addressing complex application challenges.
Lower TCO of total cost of ownership
Value-driven double ended pogo pin can lower TCO by reducing maintenance needs and extending lifespan.
Support for rapid iteration
Quick technical support and customization services facilitate faster product iterations. Supporting customers’ business growth and technological innovation.
Enhanced competitive edge
Using value-driven double ended Pogo Pin can improve the performance and reliability of customers’ final products. Enhancing market competitiveness.
Boosted customer satisfaction
Stable and reliable performance helps increase end-user satisfaction and loyalty. Directly benefiting customers’ sales and marketing departments.
Foster continuous improvement
The ongoing quest for quality and performance drives us to innovate constantly. Leading to continual advancements in technology and service for our customers.
Simplified after-sales service
High quality and reliability reduce the need and costs for after-sales service, improving service efficiency.
Double ended pogo pin use case
Background：
Our client from Italy is a leading manufacturer of wireless communication equipment. Confronting the task of enhancing product performance and dependability while slashing manufacturing expenses. Their goal is to develop a new type of radio device that provides stable communication connections in harsh environments. With high durability and low maintenance requirements.
Challenges:
- The customer’s device needs to operate under various extreme conditions. Including high temperatures, low temperatures, humidity, and vibration environments.
- The device’s charging and data ports require frequent mating, demanding the double ended pogo pin with high durability.
- Controlling costs without sacrificing product quality and performance.
Solutions:
The customer asked us for a cost-effective Pogo Pins as the charging and data connection solution for the device:
- High Durability: Designed the Pogo Pins with a lifespan of over 100,000 insertion cycles. Ensuring long-term reliability of the connection, especially suitable for frequently operated radio devices.
- Excellent Environmental Adaptability: The double ended Pogo Pin uses high-quality materials and anti-corrosion coatings. To ensure stability and durability under extreme weather conditions.
- Compact Design: The small, double-headed design saves valuable space, making the radio device more compact, and easier to carry and use.
- Cost-effectiveness: Through careful design and optimization of the production process, the manufacturing cost of the Pogo Pins is controlled. Thus, offering a high-value Pogo Pins to the customer.
- Rapid Customization Service: We offer rapid customization services to meet specific design requirements, including different sizes, spring force, and shape requirements.
Implementation Effects:
- The wireless communication device successfully passed all performance and durability tests. Including prolonged outdoor testing, frequent charging, and data transmission operations.
- The customer’s products received high acclaim in the market, especially in the professional and industrial sectors. With users appreciating its reliability and durability.
- Cost control was successful, allowing the customer’s device to be offered to end customers at a competitive price. While maintaining a good profit margin.
- Due to its high cost-effectiveness and superior performance, the radio device attracted more end customers. Including government agencies, security companies, and outdoor operation teams.
Applications of double ended pogo pin
With their high cost-effectiveness, reliability, and flexible design options. Pogo Pins have become an indispensable component of many high-end and innovative products across various fields.
Wearable devices
Used in smartwatches and health monitoring bracelets as charging and data transfer points. Providing stable and reliable electrical connections.
Mobile Communication Devices
Double ended Pogo Pin is utilized in charging docks and data transfer interfaces for smartphones and tablets. Enhancing the convenience and durability of connections.
Medical Devices
Employed in portable medical monitoring equipment and diagnostic instruments. It is to ensure accurate and reliable transmission of critical medical data.
Automotive Electronics
Applied in various sensors and control systems within vehicles, offering vibration-resistant, highly reliable connection solutions.
Consumer Electronics
Used for battery charging and signal transmission in cameras, game controllers, portable audio devices, etc. Improving product lifespan and user experience.
Industrial Automation
Pogo Pins in industrial control systems, robotics, and automation equipment for modular power and signal connections. Increasing production efficiency and system reliability.
Aerospace
Utilized in critical electronic systems on satellites, spacecraft, and aircraft. Guaranteeing steadfastness and dependability in the most rigorous conditions.
Testing and Measurement Equipment
Used as connectors in various electronic testing instruments. Ensuring accurate transmission of high-precision measurement data.
Rechargeable Battery Packs
Employed in rechargeable battery packs for electric tools, drones, and other devices. Providing a reliable charging connection solution.
Electronic Toys
Used in electronic toys, offering a durable and safe method for power and data connections, extending the toys’ lifespan.
FAQ1
Double ended pogo pin is a type of electronic connector specifically designed to provide highly reliable electrical connections. The uniqueness lies in having two active contact points, allowing for stable connections under various pressures and positions. Additionally, it is solder-free and offers simple, convenient installation.
They’re chiefly utilized in precise electronic devices. Spanning smartphones, wearable tech, medical apparatuses, tablets, and automotive electronic systems. Particularly suitable for situations requiring highly reliable connections.
Compared to the single-ended pogo pin, double ended pogo pin offers bi-directional connection capabilities. Allowing for more flexible applications in complex or space-constrained designs. While also enhancing connection reliability and durability.
In selection, factor in the specific demands of the application. Including the needed current carrying capacity, mechanical stability of the connection, required durability, and space constraints.
How long it lasts really depends on where and how often you use it. But high-quality Pogo Pins can typically withstand tens of thousands to hundreds of thousands of connection cycles.
FAQ2
It has strong environmental adaptability, is capable of working across various temperatures, and is resistant to dust, moisture, and other elements.
When installing the Pogo Pins, special attention should be paid to alignment and contact pressure. This can ensure a stable and reliable electrical connection. Additionally, choosing the appropriate base and packaging method is crucial for enhancing connection stability and performance.
Yes, we offer customization services. Including dimensions, shapes, stroke, current, spring force, materials, and electrical characteristics tailored to specific applications.
To maintain optimal performance, it’s recommended to regularly clean the contact surfaces. To prevent the accumulation of dust, corrosion, or other contaminants. And, follow our usage and maintenance guidelines.
Considering the reliability, durability, and contribution to design flexibility they offer. The Pogo Pins are often seen as an effective investment for their cost. Especially in applications that demand high-reliability connections.
