Pogo Pin Connectors Description:
Product Info：Johoty’s Pogo Pin Connectors are high-density and customizable. Available in various sizes and shapes to meet different needs, these connectors offer excellent electrical performance and reliability for long-term stable connections. They meet international standards and undergo rigorous testing for quality and durability.
Product Features：Pogo Pin Connectors support high-frequency signal transmission with great conductivity and durability. Their spring-loaded design ensures a stable and reliable connection, even with frequent plug-ins and unplug-ins. Custom options are available for pin arrangements and contact pressure to fit specific applications.
Customer Solutions：Our Pogo Pin Connectors address space constraints in high-density applications that traditional connectors can’t handle. Their flexible design enables efficient connections in tight spaces, reducing system failures due to poor connections and improving overall product performance and reliability.
Specifications：You can find Pogo Pin Connectors in multiple sizes and types at Johoty, perfect for any project. From mini to large sizes, with pin pitches ranging from 0.5mm to 2.54mm, we provide custom options to ensure a perfect fit with your equipment.
Applications：Johoty’s Pogo Pin Connectors are used in consumer electronics, medical devices, and more. Whether for smartphones, tablets, or complex industrial systems, they provide stable and reliable connections that boost overall performance.
Target Industries：We mainly serve electronics manufacturers, medical device suppliers, and automotive electronics companies. Our connectors are ideal for industries needing high-density, reliable, and high-performance solutions.
Customer Benefits：With Johoty’s Pogo Pin Connectors, customers get tailored connection solutions that enhance performance and reliability. Their high-density design and quality materials ensure stable connections and long life, reducing maintenance costs and improving production efficiency and product competitiveness.
Pogo Pin Connectors Datasheet:
| Specification Category | Specification Range | Features | Functions | Benefits | Applications |
|---|---|---|---|---|---|
| Pin Pitch | 0.5mm – 5mm | Varies in spacing between pins | Determines density of connection | Compact design, high-density connections | Compact electronics, portable devices |
| Pin Length | 2mm – 10mm | Adjustable length options | Affects the depth of insertion | Flexibility in design and fit | Custom PCB designs, flexible connectors |
| Contact Plating | Gold, Nickel, Silver | Different plating materials | Improves conductivity and corrosion resistance | Enhanced performance and durability | High-reliability applications, automotive |
| Current Rating | 0.5A – 50A | Varies based on pin size | Maximum current the connector can handle | Reliable power transfer, reduces overheating | Power transfer applications, electronics |
| Voltage Rating | 5V – 500V | Depends on material and design | Maximum voltage the connector can handle | Prevents electrical failures | High-voltage electronics, testing equipment |
| Contact Resistance | > 15 mΩ | Low resistance materials | Ensures minimal signal loss | Improved signal integrity | High-speed data transfer, precision electronics |
| Operating Temperature | -40°C to +125°C | Wide temperature range | Range of temperatures the connector can operate in | Versatile usage in various environments | Automotive, aerospace, industrial applications |
| Insertion Force | 0.5N – 5N | Varies with pin design | Force required to insert the connector | Ensures secure connection | User interface devices, electronic assemblies |
| Retention Force | 1N – 10N | Stronger retention options | Force required to hold the connector in place | Prevents accidental disconnection | Wearable devices, rugged applications |
| Durability | 10,000 – 50,000 cycles | Varies with material and design | Number of insertion/removal cycles | Longer product lifespan | High-use environments, consumer electronics |
| Mounting Style | Surface Mount, Through-Hole | Different mounting options | Methods of attachment to PCB | Flexibility in PCB design | Custom PCBs, flexible electronics |
| Pin Configuration | Single Row, Dual Row, Array | Configurable pin arrangements | Layout of pins in the connector | Adaptable to various designs | Custom connectors, modular systems |
| Insulation Resistance | > 100 MΩ | High insulation materials | Resistance to electrical leakage | Enhances safety and reliability | Insulated circuits, sensitive electronics |
| Housing Material | Plastic, Metal, Ceramic | Various materials available | Protects and supports the pins | Durability and protection | Enclosures, rugged environments |
| Connector Type | Male, Female | Different types of connectors | Male or female contact points | Compatibility with various devices | Interconnects, modular systems |
| Shielding | Shielded, Non-shielded | Optional shielding | Protection against electromagnetic interference | Reduces signal degradation | High-frequency applications, communications |
| Environmental Protection | IP40 – IP68 | Various protection levels | Protection from dust and water ingress | Suitable for harsh environments | Outdoor electronics, industrial equipment |
| Pitch Tolerance | ±0.1mm – ±0.5mm | Precision in pin alignment | Accuracy of pin placement | Ensures proper connection alignment | Precision assemblies, high-density designs |
| Spring Force | 0.5N – 5N | Variable spring strength | Force exerted by the pogo pin spring | Reliable and consistent connection | Flexible applications, wearable devices |
| Body Size | Customizable | Varies with design | Dimensions of the connector body | Custom fit for different designs | Custom applications, space-constrained designs |
| Flexibility | High, Medium, Low | Adjustable flexibility | Degree of pin movement | Customizable to different needs | Flexible electronics, dynamic connections |
| Cost | Varies | Depends on specifications | Affects overall pricing | Balance between cost and performance | Cost-sensitive applications, budget designs |
Why Choose Johoty’s Pogo Pin Connectors As Priority?
Choose our Pogo Pin Connectors for top-notch customization. With flexible shapes, sizes, and high-density connections, offering durability and superior electrical performance. Precise manufacturing, each connection point has 98% contact stability. Let us solve your connection challenges and optimize your design!
Pogo Pin Connectors Benefits:
Quality Stability:
Our Pogo Pin Connectors are top-notch when it comes to quality stability. Each batch undergoes strict testing and quality control to meet international standards.
With ISO 9001 certification, our connectors excel through up to 10,000 insertion and removal cycles, ensuring long-term reliability.
Customer feedback shows a quality issue rate below 0.01%, guaranteeing dependable performance.
Cost-Effectiveness:
We offer highly cost-effective Pogo Pin Connectors to fit various needs. Our custom services ensure each order uses the best materials and manufacturing processes, reducing overall costs.
Our prices are typically 5%-15% lower than similar products on the market, and bulk orders come with extra discounts, further enhancing cost-efficiency.
Fast Delivery:
For urgent needs, we guarantee quick delivery. Standard orders ship within 10 business days, while custom orders are usually completed in 10-15 business days.
By streamlining our production and supply chain, we maintain industry-leading delivery speeds, ensuring your projects aren’t delayed by waiting.
Custom Services:
We provide comprehensive customization to meet your specific size, shape, and function requirements. Whether it’s special dimensions or unique designs, we can deliver samples within 2 weeks and make quick adjustments based on feedback.
Over the past year, our custom order fulfillment rate reached 98%, with a customer satisfaction rate of 95%, successfully driving high demand for our products.
Pogo Pin Connectors Applications:
Smartphone Manufacturing
- Background: The smartphone market is highly competitive, with designs becoming increasingly slim, making efficient use of internal space crucial.
- Challenge: In extremely tight spaces, high-density, stable connectors are needed to ensure long-term reliability.
- Solution: We offer customizable high-density Pogo Pin Connectors that meet various size and shape requirements.
- Execution: We use highly conductive materials and conduct 3,000 insertion and removal tests to ensure stability and durability.
- Result: The stability of the client’s smartphone improved significantly, production failure rates dropped by 12%, and user satisfaction increased by 15%.
Automotive Electronic Systems
- Background: Modern cars have increasingly complex electronic systems, raising the bar for connector performance, especially in high-vibration environments.
- Challenge: Connectors in cars must withstand prolonged vibration and temperature fluctuations to ensure system stability.
- Solution: Custom shock-resistant and high-precision Pogo Pin Connectors designed to meet the rigorous demands of the automotive industry.
- Execution: Connectors undergo 1,000 hours of vibration and temperature testing to ensure reliability and stability.
- Result: Connector failure rates decreased by 15%, customer feedback indicated fewer system faults, and overall reliability of automotive electronic systems improved.
Medical Equipment
- Background: Medical equipment demands precise and reliable connectors to ensure the accuracy and safety of the devices.
- Challenge: High-density connectors must meet medical industry standards and perform reliably in various medical environments.
- Solution: We provide custom Pogo Pin Connectors that meet ISO13485 standards, supporting high-density designs and various shapes.
- Execution: Our production process strictly controls quality, and products are tested for 5,000 insertions and removals to guarantee long-term stability.
- Result: Equipment failure rates decreased by 20%, extending the lifespan and reliability of medical devices, client’s satisfaction increased by 15%.
Consumer Electronics
- Background: Consumer electronics aim for lightweight, stylish, and high-performance designs, which place high demands on connectors.
- Challenge: Small, high-performance connectors are needed to meet various complex design requirements.
- Solution: We offer custom small-sized, high-density Pogo Pin Connectors with flexible shape and size options.
- Execution: Connectors are tested through 8,000 insertions and various design validations to ensure high performance and stability.
- Result: Enhanced market competitiveness of the products, an 18% reduction in customer product failure rates, and positive market feedback.
Industrial Automation
- Background: Industrial automation equipment requires connectors that are highly durable and stable to withstand harsh working environments.
- Challenge: Connectors must perform reliably in conditions with high vibration, high temperatures, and corrosive environments.
- Solution: We provide highly durable Pogo Pin Connectors, with customizable sizes and shapes.
- Execution: Connectors undergo 1,000 hours of environmental and corrosion testing to ensure reliability in extreme conditions.
- Result: Improved overall stability and lifespan of the equipment, with a 30% reduction in maintenance costs for clients.
Smart Home
- Background: Smart home devices need to integrate multiple functions, requiring precise and stable connectors.
- Challenge: Achieving high-density connections in limited space while ensuring device reliability.
- Solution: Custom high-density Pogo Pin Connectors that support flexible size and shape designs.
- Execution: We run 6,000 insertion tests to confirm product stability and efficiency.
- Result: Reduced failure rates of smart home devices by 12%, with more compact and attractive product designs.
Consumer Electronics
- Background: As technology advances, consumer electronics need to integrate more features, raising the demands on connectors.
- Challenge: Fitting high-density connections into small spaces with customizable designs.
- Solution: We provide flexible Pogo Pin Connectors with customizable designs to meet different needs.
- Execution: Multiple tests validate the high-density design and stability of the connectors.
- Result: More refined product designs, a 20% increase in production efficiency for clients, and a 15% reduction in failure rates.
Aerospace
- Background: The aerospace industry requires connectors to remain highly reliable and stable under extreme conditions.
- Challenge: Connectors must operate reliably under high temperatures, pressures, and vibrations.
- Solution: We offer high-stability, high-precision Pogo Pin Connectors tailored to aerospace requirements.
- Execution: Connectors face tough environmental tests to prove they can handle extreme conditions.
- Result: Significant improvement in equipment performance, a 25% reduction in failure rates, and compliance with industry standards.
Pogo Pin Connectors Advantages:
Customizable Design: Perfect Fit for Your Needs
- Our Pogo Pin Connectors offer highly customizable design services. Whether you need specific shapes, sizes, or functions, we can adjust to your exact requirements. We support configurations ranging from 1 pin to 598 pins, each tailored to your specifications.
- For example, you can choose pin spacings from 0.5mm to 5mm, ensuring perfect compatibility with your device. Our customization service helps you get the exact connection solution you need, reducing design changes and cost increases caused by standard products not fitting your requirements.
High-Density Connection: Save Space, Boost Efficiency
- Our Pogo Pin Connectors use advanced high-density design technology to achieve efficient connections in very tight spaces. Our high-density connectors support up to 598 pins per square millimeter, significantly saving internal space in your devices.
- This design boosts your device’s performance and simplifies space-related design issues. For applications requiring miniaturization or portable devices, our high-density connectors are the ideal choice.
Exceptional Stability and Reliability: Ensure Long-Term Operation
- Our Pogo Pin Connectors undergo rigorous testing and certification to ensure outstanding stability and reliability in various environments. For instance, our connectors maintain stable performance within a temperature range of -40℃ to +125℃ and have passed a 2000-hour durability test.
- Whether in extreme climate conditions or demanding applications, you can rely on our connectors for consistent performance and long-term dependability. Reduce various cost due to Pogo Pin Connectors.
Versatile Applications: Fits a Wide Range of Devices
- Our Pogo Pin Connectors are super flexible and fit into many different devices. From health devices to tech products and machinery, they’re everywhere. Each connector is specifically designed to meet particular needs, such as waterproof and dustproof features, allowing them to perform reliably in harsh environments.
- This flexibility makes it easier to integrate our connectors into different devices, enhancing the adaptability of your overall design.
Fast Response and Delivery: Boost Your Production Efficiency
- We promise to start production within 24 hours of receiving an order and to complete delivery within 10 business days. Our quick response and efficient production capabilities ensure that your projects stay on track, minimizing delays caused by supply chain issues.
- For large orders, we maintain high production and delivery efficiency, helping you reduce time-to-market and enhance your competitive edge.
Comprehensive Technical Support: Ensuring Smooth Usage
- Our technical team offers comprehensive support, from product design consultation to installation guidance. We have a dedicated engineering team ready to provide professional solutions if you encounter technical issues.
- For example, we can provide detailed technical documents and sample testing to help you resolve various problems during use. With our technical support, you can ensure optimal performance and results, reducing any trouble caused by technical issues.
FAQ
Our pogo pin connectors are crafted from premium raw materials and LEAN manufacturing. Including precision spring technology and high-conductivity coatings. To guarantee long-lasting electrical connections and stellar mechanical performance. Even under frequent plugging/unplugging and tough conditions.
Absolutely, we offer comprehensive customization options, from pin diameter, length, stroke, shape, and spring force, to coating materials. This can ensure the precise fit of your specific applications and performance criteria.
Our Pogo Pin Connectors are designed with durability in mind. Using wear-resistant materials and an optimized structural design to support tens of thousands of connection cycles. Reducing maintenance costs and boosting efficiency.
Our pogo pin connectors undergo rigorous environmental adaptability testing. Including high and low temperature, humidity and heat, and salt spray tests. Ensuring stable operation in extreme temperature ranges from -40°C to +85°C, even up to 125℃ or higher. And, other harsh conditions.
Depending on the model, our Pogo Pin Connectors offer exceptional electrical performance. Including low contact resistance, high current capacity of up to several Amps, and excellent signal integrity. Meeting the demands for high-speed data and high-power transmission.
Our Pogo Pin Connectors are designed with special spring mechanisms and contact designs to absorb vibration and shock. Can prevent disconnections, making them especially suitable for aerospace, automotive, and industrial automation.
We offer extensive post-sale service and technical assistance. Including selection advice, installation guidance, troubleshooting, and quick replacement services for Pogo Pin Connectors. Ensuring any customer issues are resolved promptly and effectively.
