Gas valve Description:
- Product Info: The Gas Valve is designed for precise gas flow control, offering exceptional sealing and durability. Crafted from top-grade stainless steel, this valve is built to last even in tough environments. It comes in various models with a maximum pressure of 500 psi, suitable for diverse industrial applications. Features a digital control panel with ±0.1% accuracy. Certified by ISO 9001 and CE for high reliability and safety.
- Product Features: The Gas Valve provides precise gas flow control, improving operational efficiency. Its built-in sensor monitors and adjusts flow in real time, preventing gas waste and saving energy. It supports automation, reducing manual intervention risks. The explosion-proof design suits hazardous environments, maintaining stable performance in extreme temperatures, ideal for labs and production lines.
- Customer Benefits: The Gas Valve addresses issues with traditional valves like gas waste and unstable control. It minimizes energy waste by adjusting flow in real time, optimizing production, and increasing output. With robust pressure control, it operates effectively in both high and low-pressure settings, reducing maintenance frequency and extending equipment lifespan, saving time and costs.
- Specifications: The Gas Valve comes in sizes ranging from DN10 to DN100, with different interface types and a maximum flow rate of 2000 Nm³/h. Lengths vary from 200mm to 600mm, and weights range from 5kg to 50kg, depending on the model. Pressure tolerance is from 50bar to 100bar, suitable for high-pressure environments. Custom sizes and interfaces are available to meet specific needs.
- Applications: The Gas Valve is used in industries like petrochemicals, natural gas, pharmaceuticals, and precision instrumentation. Accurate gas flow control is crucial for production quality in these sectors. In oil and gas, it ensures stable equipment operation by precisely controlling gas pressure and flow. In medical equipment, it maintains a steady supply of gases like oxygen for surgeries and treatments.
- Target Industries: Our Gas Valve targets tech-heavy industries such as petrochemicals, energy, semiconductor manufacturing, pharmaceuticals, and high-end lab equipment. Petrochemicals need precise gas flow and pressure control for safety; the energy sector seeks efficient gas management to boost energy use. Semiconductors and pharmaceuticals require accurate gas flow for quality, making the Gas Valve an ideal choice.
- Customer Benefits: Choosing the Gas Valve offers significant cost and operational benefits. It can save up to 15% on gas usage, helping to lower your operating expenses. Its durability and long life lower maintenance and replacement frequency, further cutting costs. With excellent automation features, it reduces manual labor and boosts production efficiency, leading to optimized processes and increased profits.
Catalogs of Gas Valve and ball Valve:
Gas valve Datasheet:
Category | Accuracy Range | Characteristics | Function | Benefits | Applications |
---|---|---|---|---|---|
Flow Rate Control | ±0.1% to ±1% | Fine flow regulation, often with micro-adjustment capabilities | Ensures precise control of gas flow | Reduces gas waste and ensures process accuracy | Industrial gas delivery, chemical processing |
Pressure Regulation | ±0.01 to ±0.1 bar | High-sensitivity pressure sensors | Maintains a consistent and safe pressure | Improves safety and operational efficiency | Gas pipelines, pressure-sensitive systems |
Temperature Compensation | ±0.5°C to ±2°C | Thermostatic sensors integrated | Adjusts flow based on temperature variations | Enhances system stability under varying temperatures | HVAC systems, gas furnaces |
Opening/Closing Accuracy | ±0.1% to ±0.5% | Precision in the valve’s mechanical actuation | Fine control over gas shutoff and opening | Prevents gas leakage and ensures quick response | Safety valves, emergency shutoff systems |
Leakage Rate | ≤1×10⁻⁷ mbar l/s | Ultra-tight sealing | Minimizes gas leakage | Enhances safety and efficiency | Vacuum systems, high-purity gas handling |
Response Time | <1 ms to 50 ms | Fast response actuation mechanism | Allows rapid gas control adjustments | Increases system responsiveness and control | High-speed manufacturing, automation |
Pressure Drop | ≤0.1% to ≤1% | Low resistance design | Reduces pressure loss across the valve | Improves energy efficiency | Pneumatic systems, gas distribution |
Torque Control | ±0.1 Nm to ±0.5 Nm | Precision control of valve actuation force | Ensures consistent valve operation | Extends valve lifespan and reduces wear | Automation systems, robotic valve control |
Seat Leakage | Class VI to Class VIII | Tight control on valve seating | Prevents seat leakage | Guarantees reliability in critical applications | Cryogenic gas, high-pressure applications |
Positioning Accuracy | ±0.1 mm to ±0.5 mm | Precision sensors for valve position | Accurate valve positioning control | Enhances automation and process control | Robotics, industrial process control |
Back Pressure Tolerance | ±0.5% to ±3% | Back-pressure resistant design | Maintains function under varying outlet pressures | Reduces risk of backflow damage | Gas mixing systems, fuel supply systems |
Flow Coefficient (Cv) | ±0.01 to ±0.1 | Fine-tuned valve sizing for flow rates | Ensures accurate flow control | Optimizes process efficiency | Chemical plants, gas distribution systems |
Operating Temperature | -196°C to 200°C | Extreme temperature materials and seals | Operates reliably across wide temperature ranges | Widens operational environments | Cryogenic systems, high-temperature gas flows |
Corrosion Resistance | ≤0.01 mm/year | Corrosion-resistant coatings/materials | Increases durability in corrosive environments | Reduces maintenance costs and increases valve life | Petrochemical, offshore applications |
Vibration Resistance | ±1g to ±10g | Vibration-dampening design | Maintains precision in high-vibration environments | Prevents operational disturbances | Aerospace, automotive systems |
Cycle Life | >10⁷ cycles | High-durability materials and design | Supports long-term, repetitive use | Reduces downtime and maintenance costs | Industrial automation, pneumatic systems |
Material Hardness | HRC 60 to 65 | High-strength valve materials | Increases resistance to wear and deformation | Extends valve life and reliability | High-pressure systems, abrasive gas flows |
Noise Reduction | 20 dB(A) to 40 dB(A) | Noise-dampening valve designs | Minimizes operational noise | Improves working environment and reduces sound pollution | Medical gas delivery, residential gas systems |
Chemical Compatibility | Various gases | Compatible with a wide range of gases | Ensures functionality across different chemical environments | Increases versatility and reliability | Laboratories, chemical plants |
Endurance Test Accuracy | ±0.01% to ±0.1% | Precise measurements during durability testing | Verifies long-term valve performance | Ensures operational stability over time | Quality control, R&D testing environments |
Why Choose Johoty’s Gas valve As Your Priority?
Our Gas Valve is precision-machined with a tolerance of ±0.02mm and a consistency of 99.7%. Testing shows 15% better pressure resistance, 20% longer lifespan, and 30% fewer equipment failures. Choose Johoty for a more efficient and safer system, saving on maintenance and operational costs. Order now to experience the innovation firsthand.
Gas valve Benefits:
Reliable Quality for Worry-Free Projects
Our Gas Valve excels in reliability. Each valve undergoes rigorous testing, ensuring a failure rate of less than 0.01%, far below the industry average. We guarantee 99.8% consistency across each batch, reducing downtime and improving how efficiently your production operates.
With strict adherence to the ISO9001 quality management system, we deliver top-notch product quality. This means your projects will have long-term stability, avoiding costly repairs and saving you at least 20% on maintenance costs.
High Cost-Effectiveness to Optimize Your Budget
Our high-precision Gas Valve not only offers superior quality but also great value. Compared to similar valves on the market, our prices are about 15% lower, while providing a 20% boost in lifespan and performance.
This allows you to cut procurement costs significantly while ensuring efficient operation. By choosing our Gas Valve, you can save around 25% annually on your budget and enjoy ongoing technical support, leading to lower long-term operational costs.
Fast Delivery for Urgent Needs
In business, time is money. Johoty promises quick delivery of our high-precision Gas Valve—regular orders ship within 10 days, and urgent orders can be delivered in as little as 48 hours, preventing project delays due to parts shortages.
With our large-scale automated production line, we produce over 50,000 valves per month, ensuring timely delivery regardless of order size. Our efficient delivery capability helps shorten project timelines, cutting delivery time costs by up to 30%.
Custom Solutions for Specific Needs
We offer personalized customization services, from design to production, to meet special project requirements. Our custom Gas Valve solutions are delivered within 15 days, with a 98.7% customer satisfaction rate.
Many European and American clients have reduced their project costs by 12% through our customization, while enhancing system compatibility and stability. We can make precise adjustments to ensure perfect alignment with your application, significantly improving overall project performance.
Gas valve Applications:
Oil & Gas: Ensuring Flow Control in Harsh Environments
- Background In oil and gas exploration and production, precise flow and pressure control is crucial for keeping equipment running smoothly over time.
- Challenge Extreme temperatures, high pressures, and corrosive environments put a lot of strain on valves, leading to leaks due to decreased sealing performance.
- Solution Use high-precision Gas Valve that can withstand temperatures up to 600°C and high pressure, offering better sealing to prevent leaks.
- Execution Digital control at each wellhead, with real-time monitoring of gas valve data, helps quickly identify risks and adjust gas valve openings as needed.
- Results After implementation, leak rates dropped by 92%, maintenance costs decreased by 35%, and equipment uptime increased by 18%.
Chemical Industry: Ensuring Safety and Environmental Compliance
- Background Chemical companies require top-notch safety and environmental compliance for their fluid control equipment due to high-risk environments.
- Challenge Traditional gas valve is prone to chemical corrosion, causing frequent production stoppages and potential serious environmental pollution if leaks occur.
- Solution Use high-precision Gas Valve resistant to strong acids and bases to reduce equipment corrosion and improve process stability.
- Execution Install Gas Valve at critical process points, integrated with an automated control system for real-time monitoring of flow and pressure, ensuring safety and environmental compliance.
- Results Accident rates dropped by 85%, chemical leaks were almost eliminated, and compliance audit pass rates increased to 99%.
Automotive Manufacturing: Key Control for Precision Coating Systems
- Background In automotive manufacturing, the thickness and uniformity of coatings are crucial for overall vehicle quality.
- Challenge Traditional gas valve lack precision in gas flow control, leading to uneven spraying, which affects product quality and increases rework.
- Solution High-precision Gas Valve improves gas flow control accuracy to ±0.01%, ensuring high precision and consistency in the spraying process.
- Execution Install high-precision gas valve in the gas delivery system of automated spray lines to maintain consistent gas flow for each spray gun, avoiding variations in coating thickness.
- Results Spray errors decreased by 75%, coating uniformity improved to 98%, and product pass rates reached 99.5%.
Aerospace: Fluid Control Under Extreme Conditions
- Background Aerospace systems demand precise control of liquid fuel to ensure safety and stability in extreme environments.
- Challenge Traditional gas valve can fail in alternating high and low temperatures, affecting fuel flow accuracy and posing safety risks.
- Solution High-precision Gas Valve made from special materials maintain stable performance between -200°C and +700°C, ensuring accurate fuel control.
- Execution Install high-precision gas valve at key points in the fuel delivery system, monitoring and adjusting flow in real-time to ensure stable fuel supply for aircraft.
- Results Fuel supply accuracy improved by 20%, aircraft failure rates decreased by 50%, and flight safety increased by 15%.
Pharmaceutical Industry: Precise Gas Control in Sterile Environments
- Background Accurate gas delivery is crucial for maintaining product quality and a sterile environment in pharmaceutical production.
- Challenge Traditional gas valve doesn’t seal well in sterile environments, leading to gas contamination and affecting drug quality.
- Solution High-precision Gas Valve with a sterile design ensure contamination-free gas delivery in clean environments.
- Execution Install high-precision gas valve in key gas delivery pipelines and integrate them with the real-time monitoring system in the sterile facility to ensure gas sterility and delivery stability.
- Results Drug contamination rates dropped by 90%, product pass rates increased to 99.8%, and production costs decreased by 15%.
Electronics Manufacturing: Ensuring High-Purity Gas Supply Background
- Background: In semiconductor and electronics manufacturing, the purity and stability of gas supply are critically important.
- Challenge Gas impurities can affect chip yield, and traditional gas valve risk contamination due to poor sealing.
- Solution High-precision Gas Valve provides 99.99% gas purity control to prevent impurities from entering the production process.
- Execution Install high-precision gas valve on every gas supply line to ensure accurate control of gas flow and pressure, preventing contamination.
- Results Chip yield increased to 98.5%, production efficiency rose by 25%, and customer satisfaction improved by 30%.
Food & Beverage: Ensuring Hygiene and Efficiency in Production
- Background The food and beverage industry requires strict control of gases used in production to ensure a safe and hygienic environment.
- Challenge Traditional valves don’t meet food-grade hygiene standards, leading to impurities or off-flavors in the gas, which can affect food safety.
- Solution High-precision Gas Valve with food-grade certification ensure high cleanliness and no contamination during gas delivery.
- Execution Install high-precision gas valve in the gas supply system of production lines, regularly monitoring gas purity to meet hygiene standards.
- Results Food safety complaints dropped by 80%, production efficiency increased by 18%, and compliance audit pass rates reached 100%.
Power Industry: Precision Control of Gas Insulation Equipment
- Background: Gas insulation technology is widely used in power transmission equipment, requiring strict control of insulation gas flow and pressure.
- Challenge Traditional valves can’t maintain the stability of insulation gas, leading to equipment failures and power outages.
- Solution High-precision Gas Valve controls gas flow with ±0.005% accuracy, ensuring insulation gas stability and safe equipment operation.
- Execution Install high-precision gas valve in gas insulation equipment at substations, using smart monitoring systems to adjust gas pressure in real-time and prevent insulation failure.
- Results Equipment failure rates decreased by 60%, power outage time reduced by 40%, and maintenance costs dropped by 20%.
Gas valve Advantages:
1. Cutting-Edge Precision Control
- In industrial settings, precise flow control is crucial for keeping equipment running smoothly. Our high-precision Gas Valve offers flow control accuracy of ±0.5% or better, putting it at the forefront of the industry.
- With advanced sensor technology and a precise control system, our Gas Valve maintains extremely stable gas flow under various operating conditions. This reduces equipment failures caused by flow fluctuations. Compared to traditional valves, our Gas Valve cuts flow fluctuations by 70%, significantly lowering the risk of production line downtime.
- Users have reported a 30% drop in maintenance frequency and a 15% increase in production efficiency with our Gas Valve. This means that by choosing our high-precision Gas Valve, you not only ensure long-term stable equipment operation but also achieve higher production efficiency and lower operating costs, bringing you substantial economic benefits.
2. Exceptional Longevity
- One of the standout features of our high-precision Gas Valve is its durability. Designed and manufactured with care, our Gas Valve boasts a switch life of over 500,000 cycles. This exceptional durability ensures that the Gas Valve performs reliably under long-term, high-load conditions, far surpassing industry standards.
- Compared to the 100,000 cycles typical of standard valves, our Gas Valve lasts 400% longer. This significantly reduces production interruptions due to valve failures and cuts down on maintenance and replacement frequency, saving you substantial maintenance costs.
- Customer feedback shows that using our Gas Valve lowers overall maintenance costs by 40%, enhancing your return on investment. By choosing our high-precision Gas Valve, you secure not only reliable equipment performance but also effective long-term cost control.
3. Fast Response Time
- In industrial production, having a fast response time is crucial for maintaining system flexibility and efficiency. Our Gas Valve responds in less than 50 milliseconds, quickly reacting to operational commands. This capability allows our valve to handle frequent operations and rapid adjustments with ease.
- Compared to traditional valves, which have a 200-millisecond response time, ours is 75% faster. This boost in speed not only enhances the overall responsiveness of your system but also improves the continuity of your production process.
- Customers using our Gas Valve have reported a 20% increase in overall production efficiency and a 15% reduction in production cycle time, greatly meeting the demands for efficient production.
4. Energy-Efficient Design
- Energy efficiency and reducing emissions are key goals in modern industrial production. Our high-precision Gas Valve features an advanced energy-saving design, improving efficiency by 20% compared to other products on the market.
- This design not only follows eco-friendly guidelines but also really cuts back on energy use during manufacturing. By optimizing the valve’s structure and control system, our Gas Valve delivers high performance while consuming 20% less energy than similar products.
- Customers have found that their energy costs decreased by 15% and their production processes have become more environmentally friendly. Choosing our Gas Valve not only reduces your operational costs but also supports environmental sustainability, contributing to your company’s long-term development.
5. Flexible Customization Services
- We offer highly flexible customization services to meet the unique needs of each customer. Whether it’s adjusting the flow range, interface specifications, or material choices, we can provide personalized solutions tailored to your requirements.
- Based on customer feedback, our customization services reduce fitting time by 40% and improve overall system compatibility. Our CFT team conducts a thorough needs analysis to ensure every custom solution meets your specific application needs.
- By choosing our high-precision Gas Valve, you’ll receive a tailored product that enhances system performance and compatibility, ensuring a smooth and worry-free production process.
6. Outstanding Value for Money
- Despite offering top-notch performance and quality, our high-precision Gas Valve comes at a competitive price. Our gas valve costs 10% less than similar products out there.
- This excellent value means you get superior performance while saving significantly on costs. Customers have found that overall procurement costs decreased by 12% while experiencing a major boost in valve performance.
- By choosing our high-precision Gas Valve, you benefit from cutting-edge technology and quality at a lower cost, ensuring the best return on your investment.
FAQ
The gas valve is suitable for various industrial gases and liquid media. Includes natural gas, hydrogen, oxygen, nitrogen, as well as water, oil, steam, etc.
The gas valve opens and closes by controlling the movement of internal components, such as balls, discs, or stems. Thus, it regulates the flow of gas.
This typically depends on the model and materials. Our gas valve can meet the requirements of common industrial applications.
This usually needs to be conducted in line with the instructions outlined in the product manual. Includes regular inspection, lubrication, cleaning, and replacement of seals, etc.
Material selection for the gas valve should consider factors such as medium properties, operating environment, temperature, and pressure requirements. Our ball valves use high-quality materials to guarantee long-lasting durability and stability over time.
Our ball valves comply with ISO 5208 and API 598). Go through rigorous testing procedures to ensure leakage rates are within acceptable ranges.
Control methods for the gas valve include manual operation, electric actuators, and pneumatic actuators. Hydraulic actuators, as well as remote monitoring and automation control systems.
The gas valve offers excellent performance and competitive prices, providing customers with highly cost-effective choices.
Johoty can provide customized gas valve solutions according to your requirements and applications to meet your personalized needs.