Car Gas Struts Description:
Product Info: Johoty’s precision gas struts for cars offer top-notch performance and quality, using advanced manufacturing techniques and high-strength materials. They are rigorously tested for long-term stability and durability, with a range of sizes to meet diverse customer needs.
Product Features: These gas struts provide precise support and smooth motion control. They effectively dampen vibrations and reduce system wear, enabling smooth opening and closing of car doors and trunks through efficient mechanical design.
Problem Solving: Johoty’s gas struts are designed to address performance drop in traditional gas springs under heavy loads. Their precise manufacturing ensures stability in extreme conditions, reducing maintenance frequency and extending lifespan.
Specifications: We offer a full range of gas struts, with diameters from 10mm to 30mm and strokes from 100mm to 500mm. Each size is carefully tested to meet specific customer requirements.
Applications: Johoty’s gas struts are widely used in cars, including doors, trunks, seat adjustments, and hoods. They play a crucial role in enhancing vehicle performance and user experience.
Target Industries: Our target customers are car manufacturers, parts suppliers, and repair services. Whether for large automakers or small repair shops, our gas struts provide high-quality solutions.
Benefits: With Johoty’s gas struts, customers get reliable support that boosts vehicle performance and safety. High-quality products extend lifespan, lower maintenance costs, and deliver real economic benefits.
Car Gas Struts Datasheet:
| Category | Specification Range | Features | Function | Benefits | Applications |
|---|---|---|---|---|---|
| Stroke Length | 100 mm to 700 mm | Determines the range of movement | Allows for different opening/closing ranges | Customizable to fit various design needs | Lift gates, hoods, hatchbacks |
| Extended Length | 300 mm to 800 mm | Length when fully extended | Determines the maximum reach | Ensures full accessibility and clearance | Tailgates, sunroofs |
| Compressed Length | 150 mm to 500 mm | Length when fully compressed | Influences installation space requirements | Helps in compact designs | Vehicle doors, engine covers |
| Force Rating | 100 N to 2000 N | Amount of force exerted | Supports the weight of the object being lifted | Provides necessary support and stability | Lift systems, hatches |
| Diameter | 8 mm to 22 mm | Outer diameter of the gas strut cylinder | Affects strength and durability | Stronger diameter for heavier loads | Tailgates, bonnet lifts |
| Mounting Type | Ball joint, eye end, pin end | Connection methods | Determines how the strut attaches | Versatile installation options | Car trunks, side doors |
| Operating Temperature | -20°C to 80°C | Temperature range for operation | Ensures proper function in varying climates | Reliable in extreme weather conditions | Engine compartments, exterior parts |
| Rod Material | Stainless steel, chrome-plated steel | Material used for the rod | Affects strength and corrosion resistance | Durability and longevity | Vehicle suspension, gas springs |
| Cylinder Material | Aluminum, steel | Material used for the cylinder | Influences weight and strength | Lightweight yet strong materials | Bonnet supports, lift systems |
| Seal Type | Single, double, or triple lip seals | Type of seal used | Prevents leakage and contamination | Enhanced sealing for longer life | Hydraulic lift systems, doors |
| Pre-Load Force | 50 N to 500 N | Initial force applied when compressed | Helps in overcoming initial resistance | Ensures consistent performance | Hood stays, tailgate lifts |
| Damping Type | Progressive, constant | Type of damping provided | Controls the speed of movement | Smooth operation without abrupt stops | Hatchback systems, trunk supports |
| End Fittings | Threaded, ball joint, clevis | Types of end fittings used | Determines compatibility with attachment points | Easy installation and replacement | Vehicle hatchbacks, side doors |
| Gas Type | Nitrogen, air | Type of gas used in the strut | Affects performance and reliability | Non-reactive and stable performance | Car trunks, sliding doors |
| Stroke Speed | 20 mm/s to 200 mm/s | Speed of stroke extension/retraction | Affects how quickly the strut operates | Smooth and efficient operation | Lift mechanisms, hatchback struts |
| Weight Capacity | 5 kg to 500 kg | Maximum weight the strut can support | Ensures the strut can handle the load | Safe and reliable weight support | Heavy-duty doors, large hatchbacks |
| Locking Mechanism | Non-locking, locking | Whether the strut has a locking feature | Keeps the strut in place when needed | Provides added security and stability | Bonnet lifts, tailgate supports |
| Gas Pressure | 0.5 MPa to 3 MPa | Internal pressure of the gas | Affects the force exerted by the strut | Adjusted for specific application needs | Vehicle lifts, sunroof mechanisms |
| Compliance Standards | ISO 9001, SAE J1400 | Industry standards and certifications | Ensures quality and safety | Compliance with industry regulations | General automotive applications |
| Warranty | 1 year to 3 years | Warranty period provided | Covers defects and performance issues | Peace of mind and assurance of quality | Replacement parts, new installations |
Why Choose Johoty’s Car Gas Struts As Priority?
Choose Johoty’s gas struts for unbeatable stability and durability. Tested to meet global standards with a failure rate below 0.1%, our gas struts offer up to 99% flexibility and responsiveness. Act now for top-tier performance and industry-leading efficiency!
Car Gas Struts Benefits:
Quality Consistency: Precision manufacturing ensures ultra-high stability.
Our high-precision gas struts use advanced global production techniques and top-notch quality controls. Each gas strut undergoes rigorous durability tests under extreme temperatures and pressures.
With a failure rate of less than 0.1%, far below the industry average of 1%, our struts enhance vehicle reliability and reduce maintenance needs. Customers report significant savings on repair costs, improving the overall value of their systems.
High Cost-Effectiveness: Premium materials and processes deliver exceptional returns.
By optimizing production and using high-performance materials, we achieve notable cost benefits. Our gas struts offer a 20% performance boost with only a 10% cost increase compared to traditional products.
We also provide bulk discounts and long-term partnership deals, further lowering procurement costs. Clients can save up to 30% on maintenance and replacements, boosting overall return on investment and economic efficiency.
Fast Delivery: Efficient supply chain ensures on-time delivery.
Thanks to our robust supply chain management and streamlined production scheduling, we meet urgent customer needs swiftly. Our standard delivery time is 10-15 days, but for urgent orders, we can produce and ship in just 7-10 days.
This quick turnaround minimizes downtime for customers and helps them react quickly to market demands. On average, our delivery times are 30% faster than industry norms, boosting market opportunities and supply chain flexibility.
Custom Services: Personalized solutions for specific needs.
We offer comprehensive customization to meet various client requirements. No matter if it’s about size, how much it can hold, or any unique features, we customize our designs exactly to fit what you need.
Custom options include material choices, surface treatments, and performance adjustments. Our custom gas struts achieve a 98% satisfaction rate, with clients noting that the tailored service provides solutions better suited to their real-world applications, enhancing product performance and user experience. This flexibility adds significant value to our gas struts.
Car Gas Struts Applications:
Car Seat Adjustment System
- Background: In modern car design, the comfort and adjustability of seats are crucial for enhancing user experience. The precision and flexibility of the seat adjustment system directly impact driving comfort.
- Challenge: The system needs to allow the seat to adjust in multiple angles and directions while ensuring smooth and durable operation to accommodate different body types and driving habits.
- Solution: We introduced high-precision Gas Struts to enhance the seat adjustment system’s accuracy and flexibility. Each Gas Strut is rigorously tested to ensure it stays reliable over time.
- Execution: By optimizing the design and materials of the Gas Struts, we improved adjustment accuracy by 30% and expanded the adjustment range by 20%. The system also underwent comprehensive durability testing to ensure stability in various conditions.
- Results: User satisfaction with seat adjustment increased by 25%, and driving comfort significantly improved. Feedback indicates a 15% reduction in vehicle return rates and a 20% decrease in repair costs.
Automatic Door Opening System
- Background: The automatic door opening system is essential for enhancing convenience and safety in cars, especially in high-end models where the expectations for door operation are higher.
- Challenge: The system needs to function properly in all weather conditions while ensuring long-term reliability and stability.
- Solution: High-flexibility Gas Struts were introduced to the door opening system to ensure smooth operation in both cold and hot weather and to withstand frequent opening and closing.
- Execution: After implementing the high-flexibility Gas Struts, the durability of the door opening system increased by 40%, and the failure rate dropped by 25%. The system was tested in extreme conditions to ensure it operates reliably.
- Results: By introducing high-quality Gas Struts, the maintenance costs of the door system were reduced by 20%, user satisfaction with the door’s operation increased by 15%, and the overall system failure rate dropped significantly.
Automatic Trunk Opening System
- Background: The automatic trunk opening feature greatly enhances user convenience, especially when hands are full, as it reduces the burden of manually opening the trunk.
- Challenge: The system must reliably and smoothly open the trunk under various conditions, such as when the owner is carrying heavy items.
- Solution: We used high-precision Gas Struts to ensure the trunk opens steadily under different loads while minimizing vibrations and noise during operation.
- Execution: The use of high-precision Gas Struts increased the trunk’s automatic opening frequency by 30% and improved stability by 20%. The system underwent multiple load tests during use.
- Results: User satisfaction with the trunk’s opening feature increased by 20%, and the failure rate decreased by 18%. Overall, we reduced maintenance expenses by 15% and enhanced the product’s dependability.
Power Window System
- Background: The power window system is a crucial feature in modern cars, impacting both driver and passenger comfort and safety.
- Challenge: The system needs to operate smoothly while providing enough stability and durability, especially in extreme temperatures.
- Solution: High-flexibility Gas Struts were applied to the power window system to ensure smooth operation in all environments and reduce the incidence of failures.
- Execution: After implementing high-flexibility Gas Struts, the failure rate of the power window system decreased by 25%, and smoothness improved by 15%. The system was rigorously tested in extreme temperatures.
- Results: User feedback on the power window system was very positive, with satisfaction increasing by 22%. Additionally, repair frequency decreased by 20%, and overall product reliability and performance saw significant improvement.
Hood Support System
- Background: The hood support system is crucial for maintenance and repair, providing stable support when the hood is open.
- Challenge: The support system must offer stability at various angles and withstand long-term use.
- Solution: High-precision Gas Struts were used to ensure the hood remains stable when open and provides smooth support when closed.
- Execution: With the high-precision Gas Struts, the hood support system’s stability improved by 30% and support strength increased by 20%. The system underwent multiple usage tests to confirm its reliability.
- Results: User satisfaction with the hood support system increased by 18%, and convenience for maintenance and repairs improved by 15%. The overall failure rate decreased by 12%, ensuring long-term reliability.
Roof Rack Support
- Background: The roof rack support system is essential for carrying extra luggage and items, needing to provide strong and stable support.
- Challenge: The support system must remain stable under various loads and handle vibrations during high-speed driving.
- Solution: High-flexibility Gas Struts were applied to the roof rack to ensure it supports heavy loads and reduces vibrations at high speeds.
- Execution: After implementation, the roof rack support system’s load capacity increased by 25%, and vibrations were reduced by 15%. The system underwent multiple load and vibration tests.
- Results: The stability and lifespan of the roof rack improved by 20%, user experience increased by 18%, maintenance frequency dropped by 15%, and overall reliability saw significant enhancement.
In-Car Storage Compartment Support
- Background: The support system for in-car storage compartments must provide stability when the compartment is open to ensure safe and easy access to items.
- Challenge: The system needs to maintain stability through repeated openings and closings while supporting items of various weights.
- Solution: High-precision Gas Struts were used in the storage compartment support system to offer consistent support and long-lasting stability.
- Execution: With the high-precision Gas Struts, the stability of the storage compartments improved by 20%, and support strength increased by 15%. The system passed frequent opening and closing tests to ensure reliability.
- Results: The convenience of using the storage compartments increased by 18%, failure rates decreased by 12%, user ratings improved by 15%, and the overall reliability and durability of the system were significantly enhanced.
Finger Pinch Protection Feature
- Background: The finger pinch protection feature is crucial for ensuring passenger safety, especially in automatic door systems. It must react automatically to prevent injury if a hand gets caught.
- Challenge: The system needs to accurately detect a pinch situation and stop the door quickly to prevent harm.
- Solution: We combined high-flexibility Gas Struts with smart sensors to provide precise pinch protection, ensuring the door stops immediately when encountering resistance.
- Execution: After introducing high-flexibility Gas Struts, the response time for the pinch protection feature improved by 30%, and sensitivity increased by 20%. The system performed excellently in various pinch tests.
- Results: Passenger safety increased by 25%, and door failure rates dropped by 18%. The system’s safety performance was significantly enhanced, and customer satisfaction with the safety features rose by 20%.
Car Gas Struts Advantages:
Outstanding Durability for Long-Term Reliability
- Our high-precision Gas Struts use top-notch materials and manufacturing techniques. They’ve been rigorously tested for 100,000 cycles and still maintain over 90% of their original performance.
- Each Gas Strut is specially treated to resist wear and perform reliably in tough conditions. For engineers, this means you’ll spend less on maintenance and replacements while improving the overall stability and reliability of your equipment.
- Our Gas Struts are designed to minimize downtime and boost efficiency, saving you money and enhancing your operations over time.
Precise Load Adjustment for Versatile Applications
- Each Gas Strut undergoes detailed load adjustment testing, offering up to 20% more precise adjustment ranges to fit various vehicles and applications.
- They are highly flexible, allowing for exact mechanical adjustments based on different engineering needs. For purchasing managers, this ensures the Gas Struts meet expected performance and avoids extra costs from mismatches.
- Accurate load adjustment improves product versatility and maintains excellent performance over time, reducing maintenance costs due to improper adjustments.
Broad Temperature Range for Stable Performance Anywhere
- Our Gas Struts work well in temperatures ranging from -40°C to +85°C, showing great adaptability to extreme conditions. Their performance only varies by less than 5% even in harsh temperatures, ensuring consistent operation no matter the climate.
- For engineers, this means Gas Struts can be used in a wide range of environments, from freezing cold to scorching heat, without performance issues.
- This reliability reduces the risk of equipment failures due to temperature changes and ensures efficient operation in various settings.
Improved Energy Efficiency, Lower Operating Costs
- We’ve optimized the internal gas and spring systems in our Gas Struts, reducing energy consumption by 20% and boosting efficiency by 15%.
- This improvement not only cuts down on operating costs but also enhances the overall energy use of your equipment. For purchasing managers, this means significant savings on energy costs over time and a stronger position in energy efficiency.
- Our design not only saves energy but also benefits the environment, giving your company an edge in green procurement.
Exceptional Corrosion Resistance for Long-Term Reliability
- Our Gas Struts use advanced anti-corrosion technology and materials, passing salt spray tests for over 1,000 hours while maintaining top performance.
- Their strong corrosion resistance ensures stable operation even in damp or corrosive environments, greatly increasing durability. For engineers, this means Gas Struts will perform reliably in harsh conditions, reducing equipment damage and maintenance needs caused by environmental factors.
- This robust anti-corrosion ability not only extends the lifespan of the Gas Struts but also cuts down on extra costs due to corrosion.
High Precision Manufacturing for Consistent Quality
- We use advanced precision machining techniques in making our Gas Struts, keeping tolerances within 0.01 millimeters. This high level of precision ensures each Gas Strut is consistent in performance and quality.
- For purchasing managers, this means even with large orders, you’ll get Gas Struts that are stable and consistent, avoiding extra costs and adjustments due to variations.
- The precise manufacturing process boosts product reliability and overall user experience, providing strong support for your purchasing decisions.
FAQ
Gas struts utilize internal nitrogen pressure to generate thrust or pull-through piston movement. Thereby supporting or controlling the opening and closing of moving components.
The main advantages include improving operational convenience and safety. Enhancing durability, providing smooth opening and closing experiences, and reducing maintenance requirements.
When choosing, consider the length, force (usually expressed in Newtons), stroke length, and end-fitting type of the gas struts. This can ensure compatibility with the applications and installation requirements.
Yes, we surely offer customization services, including custom lengths, forces, connection interfaces, etc., to meet specific application needs.
Generally, high-quality gas struts can work continuously for several years or even longer under normal operating conditions. With the specific lifespan depending on usage frequency and application environment.
Common signs include decreased support force and abnormal sounds during opening or closing. As well as the inability to maintain the open position of moving parts, etc.
Yes, in most cases, the replacement process is relatively simple. Requires only the removal of the old struts and installation of the new ones, without the need for special tools.
Gas struts are suitable for various types of vehicles, including sedans, SUVs, trucks, sports cars, etc. Used for components such as tailgates, hoods, roof covers, etc.
The weight-bearing capacity of gas struts depends on their design and specifications. We generally provide gas struts with different force levels to meet various weight-bearing needs.
High-quality gas struts are designed with good temperature adaptability and can work normally within a wide temperature range.
