Raw Materials of Car Gas Struts

For enterprise or commercial clients, when selecting automotive gas struts. Clients typically prioritize the professionalism, durability, and performance of gas struts. By combining raw materials and technological features. We can manufacture automotive gas struts that meet customers’ demands for professionalism and high performance. This ensures durability and cost-effectiveness.

High-strength steel:

Provide sufficient support strength and durability to ensure deformation-free long-term use.

Stainless steel:

Corrosion-resistant, ensuring performance retention in various harsh environments.

Aluminum alloy:

Lightweight yet strong, reducing overall weight while maintaining high strength.

Carbon fiber:

Boasting an unparalleled strength-to-weight ratio, is ideal for upscale or niche applications demanding top-notch performance.

Hydraulic oil:

Opting for premium-grade hydraulic fluid guarantees seamless functionality and prolonged equipment durability.

Nylon:

Employed in seals and various components, delivering superior wear and chemical resilience that meets stringent demands.

Rubber:

High-quality rubber components can provide good sealing performance and shock absorption.

Hardened surface treatment:

Improving wear resistance and rust resistance, extending service life.

Precision machined parts:

Ensuring precise fit between components, reducing wear, and enhancing performance.

Special coatings:

Such as galvanization or chrome plating, boost the ability to withstand rust and stand up to the elements.

High-quality sealing rings:

Ensuring good sealing performance to prevent fluid leakage.

Temperature-resistant materials:

Able to work without failure under extreme temperatures.

Eco-friendly materials:

Meeting environmental requirements, reducing environmental impact.

Multi-layer composite materials:

Combining multiple materials, providing additional strength and durability.

Smart sensing technology:

For applications requiring precise control and monitoring, integrating smart sensors to provide feedback.

Temperature Characteristics of Car Gas Struts

The demand for automotive gas struts necessitates a keen consideration of temperature characteristics and their solutions. Clients often encounter various environmental challenges and demanding usage conditions. Hence, gas struts need to operate reliably across a wide temperature range while maintaining performance integrity.

Wide temperature range capability:

Guarantee smooth performance in both freezing and scorching conditions. By using specially formulated hydraulic oil materials endure temperature variations. We keep things running smoothly no matter the weather.

Cold start performance:

Ensuring quick responsiveness even in cold environments. Developing hydraulic oil with improved low-temperature fluidity and enhancing the low-temperature flexibility of internal materials.

Performance stability in high temperatures:

Preventing performance degradation or damage under high temperatures. Employing high-temperature oxidation-resistant hydraulic oil and constructing struts with high-temperature-resistant materials.

Thermal expansion control:

Managing material expansion during temperature fluctuations to avoid damage or performance decline. Designing gas struts with temperature compensation mechanisms to accommodate material thermal expansion.

Temperature-induced sealing issues:

Maintaining good sealing under various temperatures. Selecting multiple temperature-resistant sealing materials to ensure long-term sealing effectiveness.

Heat aging resistance:

Preventing material aging and performance decline due to prolonged exposure to high temperatures. Using heat-resistant aging materials and adding anti-aging additives.

Anti-freezing performance:

Preventing hydraulic oil from freezing at extremely low temperatures. Developing special anti-freeze hydraulic oil or adding appropriate anti-freeze agents.

High-temperature heat dissipation capability:

Effectively dissipating heat under high operating conditions to avoid overheating. Designing enhanced heat dissipation structures, such as using heat sinks or heat dissipation coatings.

Resistance to temperature cycling effects:

Withstanding frequent temperature changes without damage. Utilizing high-strength, high-toughness materials and enhancing structural design to resist temperature cycling.

Hydraulic stability in high temperatures:

Ensuring high-temperature environments do not affect the stability and responsiveness of the hydraulic system. Adopting high-temperature stability hydraulic oil and optimizing hydraulic system design.

Temperature monitoring and regulation:

Capable of monitoring and adjusting operating temperatures as needed. Integrating temperature sensors and control systems to automatically adjust operating states to adapt to temperature changes.

Features of Car Gas Struts

In the automotive industry, we always emphasize gas struts on high performance, durability, safety, and cost-effectiveness.

High-performance materials:

Constructed with aerospace-grade aluminum alloy or high-strength stainless steel to ensure corrosion resistance and long-term stability.

Customized design services:

Offer tailored designs, including dimensions, stroke length, force levels, and connectors. It meets the specific requirements of various car models.

Precise force output:

Guarantee exact application of force to match the unique demands of various automotive parts. Such as tailgates and hoods.

Long-term performance assurance:

Guarantee long-term stability and wear resistance through high-quality seals and internal lubrication.

High-temperature and high-pressure performance:

Crafted to function seamlessly amidst the harshest temperature and pressure extremes imaginable. This is suitable for various climates and environments.

Easy installation:

We provide easy-to-understand installation guides and quick assembly components. The streamlines installation procedures of the car gas struts, slashing the time required for setup.

Safety protection features:

Incorporate built-in safety protection mechanisms, such as overload protection and temperature compensation. It is to ensure safe usage under abnormal conditions.

Low-noise operation:

Optimize design to reduce noise during operation, enhancing user experience.

Environmental adaptability:

Capable of enduring the rigors of challenging environments without faltering, including waterproof, dustproof, and UV-resistant design.

Energy efficiency:

Design considerations for energy efficiency to reduce consumption and enhance overall vehicle performance.

Low maintenance costs:

Reduce overall ownership costs by reducing the need for maintenance and prolonging service intervals.

Global standard certification:

Comply with ISO 13485 to ensure the reliability of car gas struts.

Cost-effectiveness:

Offer high-value solutions through reasonable pricing strategies while maintaining high-quality car gas struts.

Quality Control of Car Gas Struts

Quality control is the key to earning trust and business. Through rigorous quality control measures, we ensure that automotive gas struts meet high-performance standards, enhancing customer trust in us.

Material selection:

High-quality, validated materials such as high-grade stainless steel and aerospace-quality aluminum alloy. This ensures the foundational performance and durability of car gas struts.

Supplier management:

Collaborating with certified suppliers, we establish strict supplier evaluation and selection procedures. This can ensure the raw material quality and stability of our car gas struts.

Production process control:

Lean manufacturing and Six Sigma management reduce waste and improve efficiency through continuous process improvement or KAIZEN.

Precision manufacturing:

Advanced manufacturing technologies and equipment such as CNC machines ensure precise machining and consistency of components.

Assembly precision:

Strict control over the assembly process ensures accurate and error-free assembly of all components. Guarantee overall product performance.

Automated inspection:

Automated inspection equipment monitors and tests key performance parameters of the product in real-time. This can enhance inspection efficiency and accuracy.

Pressure testing:

Pressure testing of each automotive gas strut ensures stable performance and no leakage under specified working pressure.

Durability testing:

Long-term durability testing simulates wear and aging under actual usage conditions, ensuring long-term reliability.

Temperature adaptability testing:

Testing the gas struts under different temperatures ensures excellent performance even under extreme climate conditions.

Safety assessment:

Regular safety assessments ensure gas struts can operate safely under all foreseeable usages.

International standard certification:

Compliance with ISO 9001 enhances the competitiveness of our car gas struts.

Continuous improvement:

Methodologies such as the PDCA cycle of Plan-Do-Check-Act. This ensures dynamic optimization of the quality management process.

Employee training:

Regularly train employee quality awareness and skills to ensure clear communication to convey the significance of each individual’s contributions to gas strut quality. Promoting a shared awareness of the influence of their actions.

Quality records and traceability:

Maintain detailed production and quality records, and implement a product traceability system. This can quickly identify and resolve issues when they arise.

R&D Technologies of Car Gas Struts

In the fiercely competitive automotive industry. R&D of gas struts needs to focus on innovation, performance optimization, customization capabilities, and efficient solutions. Provide customers with outstanding solutions.

Advanced material research:

Exploration of cutting-edge materials like specialized alloys, premium stainless steel, and aerospace-grade aluminum alloys, through rigorous research endeavors. They enhance corrosion resistance and durability.

Precision manufacturing technology:

Precision manufacturing techniques, including high-precision CNC machining, ensure component accuracy and consistency.

Modular design:

Modular design enhances car gas strut configurability and flexibility to cater to every customer’s unique wishes.

Intelligent integration:

Mixing in clever sensors and control gadgets to keep an eagle eye on the force output of gas struts.

Thermal management technology:

Advanced thermal management solutions ensure consistent operation and efficiency in elevated temperature settings.

Mechanical simulation and analysis:

Computer-aided engineering techniques for mechanical simulation and analysis optimize design. This enhances car gas strut structural strength and durability.

Fluid dynamics optimization:

Fluid dynamics (FEA) analysis optimizes gas flow to ensure efficient and smooth power output.

Customized solutions:

Customized solutions, including specific lengths, forces, strokes, and interfaces, meet the specific needs of particular applications.

Environmental adaptability testing:

Extensive environmental adaptability testing, including temperature, shock tests, humidity, and vibration. This ensures gas strut reliability under various conditions.

Safety design:

Safety considerations in the design phase, including overpressure protection, explosion-proof design, etc., to enhance product safety performance.

Durability and reliability testing:

Rigorous durability and reliability testing simulate long-term usage conditions to ensure product longevity.

Multifunctional integration:

Car gas struts with various functions, such as integrated damping or locking functions, provide more application possibilities.

Acoustic optimization:

Reduce operational noise, and improve acoustic performance to enhance user experience.

Recycling and sustainability design:

Consideration of environmental impact in design, optimizing material usage, and manufacturing processes for ease of recycling and reuse.

Rapid prototype development:

Rapid prototyping technologies such as 3D printing accelerate product development cycles, enabling timely responses to market demands.

Benefits of Car Gas Struts to Customers

Our car gas struts enhance customer satisfaction with high quality, fast delivery, affordable prices, and professional service. they can meet customer needs.

Mechanical Dimensions:

• Custom Design: Providing customized mechanical dimensions according to customer requirements to ensure that the gas struts perfectly match specific applications.
• Compact and Lightweight: Compact design reduces space occupation and helps reduce overall vehicle weight, improving fuel efficiency.
• Diverse Installation Options: Providing multiple installation options to adapt to different vehicle models and application needs, increasing installation flexibility.

Price:

• High Cost-Performance Ratio: Providing competitive prices while ensuring high quality, helping customers gain advantages in cost control.
• Bulk Purchase Discounts: Offering bulk purchase discounts for large orders, further reducing customers’ purchasing costs.
• Long-term Cooperation Agreements: Establishing price stability agreements with long-term partners to reduce the impact of raw material fluctuations on product pricing.

Performance:

• Strong Durability: Using high-quality materials and advanced production technology to ensure the long-term durability of the car gas struts.
• Stable Performance: Maintaining stable performance under various temperature and pressure conditions, improving reliability.
• Strong Environmental Adaptability: Adjust to diverse challenging conditions, including extremes of heat, cold, humidity, and more, ensuring the performance is not affected.

Delivery:

• Fast Delivery: Optimizing production processes and inventory management to ensure fast delivery and shorten customer waiting time.
• On-time Delivery Guarantee: Committing to on-time delivery to help customers accurately plan project timelines.
• Global Logistics Support: Providing global logistics solutions to ensure products can safely and timely reach customers.

Professional Service:

• Technical Support: Providing comprehensive technical support, including gas strut selection, gas spring installation guidance, and troubleshooting.
• After-sales Service: Offering high-quality ASS, including warranty, gas strut replacement, and maintenance.
• Regular Training: Providing regular gas struts and technical training for customers to help clients better understand and use the gas struts.

Use Case of Car Gas Struts

Background:

• Customer: A leading German automotive manufacturer specializing in high-performance cars.
• Challenge: The customer faces the need to improve the operability of their car’s tailgate and hood. The customer’s goal is to ensure automotive safety and elevate user experience.
• The customer requires a solution that ensures the tailgate and hood can open and close smoothly, quietly, and precisely. At the same time, they demand the gas struts with high durability and reliability.

Solution:

Gas Struts Manufacturer: Our company, Johoty, offers gas struts with advanced technology and customization capabilities.

• Custom Design: We closely collaborated with the customer to develop a fully customized set of gas struts. Engineered to satisfy the requirements of high-performance cars. These gas struts are made from advanced aerospace-grade materials, ensuring lightweight yet high strength and durability.
• Technological Innovation: By integrating intelligent sensors and precise pressure regulation mechanisms. The gas struts can automatically adapt to different opening angles and speeds. Achieving smooth and quiet operation of the tailgate and hood.
• Performance Testing: Before being provided to the customer, all customized gas struts undergo rigorous performance and durability testing. Including testing under extreme temperature and pressure conditions, to ensure they maintain optimal performance in any environment.

Result:

• Enhanced User Experience: The new gas struts significantly improve the operability of the car’s tailgate and hood. Ensuring end-users enjoy a flawless and secure journey.
• Increased Gas Struts Competitiveness: Through this improvement, the customer’s cars have gained significant competitiveness in the market. Resulting in strengthened brand loyalty and heightened end-user satisfaction.
• Long-term Partnership: Successful project implementation has fostered a long-term partnership between our company and the customer.

Applications of Car Gas Struts

Car gas struts, due to their outstanding functionality and versatility, are widely used in the automotive industry. Enhance the convenience, safety, and user experience of vehicles.

Tailgate and Trunk Opening:

Provide easy and smooth opening and closing of tailgates and trunks, especially suitable for SUVs and passenger cars.

Hood Support:

Support the hood in an open position for maintenance or inspection, facilitating operations for users and technicians.

Sunroof Control:

Enable smooth and safe automatic or manual operation of sunroofs, enhancing comfort and convenience.

Adjustable Rear Spoiler:

Control the automatic raising and lowering of rear spoilers in high-performance vehicles, optimizing vehicle aerodynamic performance.

Seat Adjustment:

Adjust the angle and position of seats, providing additional comfort and support.

Foldable Rear Seats:

Simplify the folding and unfolding process of rear seats, increasing the flexibility and multifunctionality of the vehicle’s interior space.

Sliding Door Support:

Provide smooth opening and closing of sliding doors in commercial vehicles and some passenger cars. Particularly suitable for frequently used scenarios.

Front Grille Actuator:

Adjust the opening and closing of the front grille to optimize airflow for engine cooling efficiency or improve vehicle aerodynamics.

Chassis Adjustment:

Adjust the chassis height of racing or performance cars, enhancing vehicle handling and performance.

Radiator Hood Support:

Keep the radiator hood in an open position during maintenance, providing sufficient space for repair and inspection.

Trunk Divider:

Support the opening and closing of trunk dividers, improving the convenience of storage space utilization.

Fuel Tank Cover:

Facilitate easy opening of the fuel tank cover, enhancing convenience during refueling.

Toolbox and Emergency Equipment Storage Box:

Used in the vehicle’s toolbox or emergency equipment storage box, ensuring quick and convenient access when needed.

Battery Cover:

Support the opening of battery covers in electric vehicles, facilitating battery inspection or replacement.

Convertible Roof:

Control the smooth opening and closing of convertible roofs, enhancing comfort and enjoyment while driving.