Industrial Gas Springs Description:
Product Info： Johoty’s Industrial Gas Springs offer high precision and performance, suited for various industrial uses. Our Gas Spring uses cutting-edge tech and top-notch quality checks to meet industry standards. We provide various models to fit different needs.
Product Features： These Industrial Gas Springs deliver reliable support and cushioning, effectively reducing vibrations and stabilizing machinery. Their precise spring force and rebound performance enhance equipment stability and longevity in operations like opening, closing, and lifting.
Customer Benefits： Johoty’s Industrial Gas Springs solve issues with unstable force and short lifespan common in traditional springs. With excellent force adjustment and shock absorption, Gas Spring ensures smooth operation even under high speeds and heavy loads, reducing maintenance costs.
Specifications： Our Industrial Gas Springs come in a range of sizes from 6mm to 40mm in diameter and strokes from 50mm to 300mm, customizable to meet specific needs. Every size is rigorously tested to ensure it fits perfectly in different industrial uses.
Applications： Johoty’s Industrial Gas Springs power cars, planes, machines, and medical gear. They provide stable support and excellent performance for tasks like car door operation and precision machinery cushioning, meeting various industrial needs.
Target Industries： We focus on industries such as automotive, machinery, electrical equipment, and medical devices. Our springs are ideal for high-load and precise control applications, enhancing production efficiency and product quality.
Customer Benefits： Johoty’s Industrial Gas Springs improve equipment stability and safety, reducing failure rates. They offer long life and low maintenance, cutting long-term operational costs. We also offer customization to fit specific needs, boosting overall work efficiency.
Catalogs of Industrial Gas Springs:
Industrial Gas Springs Datasheet:
| Specification Category | Range | Characteristics | Function | Benefits | Applications |
|---|---|---|---|---|---|
| Stroke Length | 10 mm – 1000 mm | Length the spring extends | Provides precise movement | Customizable length for specific needs | Automotive, Aerospace |
| Force Range | 50 N – 20000 N | Force exerted by the spring | Provides support and resistance | Accurate force control for various applications | Industrial machinery, Equipment adjustment |
| Diameter | 10 mm – 60 mm | Diameter of the spring body | Determines strength and fit | Compatibility with different mounting setups | Machinery, Robotics |
| Pressure Range | 5 bar – 80 bar | Internal gas pressure | Ensures consistent force output | Stable performance in diverse conditions | Automotive, Aerospace |
| Temperature Range | -30°C to +80°C | Operating temperature limits | Maintains functionality in varied climates | Reliable performance in extreme temperatures | HVAC systems, Aerospace |
| Material | Steel, Stainless Steel, Aluminum | Material composition of the spring | Affects durability and weight | Increased lifespan and strength | Heavy machinery, Structural support |
| End Fittings | Ball joint, Fork, Clevis | Types of end fittings | Connects to application components | Versatile attachment options | Machinery, Automotive |
| Tolerance | ±0.1 mm – ±1 mm | Manufacturing precision | Ensures accurate fitting | Improved precision in application | Aerospace, Precision machinery |
| Rod Finish | Chrome-plated, Black oxide | Surface finish of the rod | Protects against wear and corrosion | Enhanced durability and aesthetics | Industrial, Automotive |
| Spring Rate | 1 N/mm – 50 N/mm | Rate at which force changes with displacement | Determines the response behavior | Customizable for specific force needs | Robotics, Automotive |
| Max Extension Force | 100 N – 15000 N | Maximum force when fully extended | Prevents overstretching | Safe operation under load | Machinery, Structural support |
| Max Compression Force | 100 N – 15000 N | Maximum force when fully compressed | Provides resistance during compression | Reliable support in compressed state | Automotive, Industrial machinery |
| Dynamic Load Capacity | 50 N – 10000 N | Capacity to handle dynamic loads | Supports moving components | Ensures stability under dynamic conditions | Robotics, Conveyors |
| Static Load Capacity | 100 N – 20000 N | Capacity to handle static loads | Provides stable support | Reliable performance in stationary applications | Structural support, Aerospace |
| Life Cycle | 10,000 – 500,000 cycles | Number of operational cycles | Indicates durability and reliability | Long-lasting performance | Machinery, Automotive |
| Pre-load | 0 N – 5000 N | Initial force applied to the spring | Reduces the impact of initial load | Ensures proper operation from the start | Equipment adjustments, Aerospace |
| Sealing Type | O-ring, Lip seal | Type of sealing used | Prevents gas leakage | Maintains internal pressure | Aerospace, Industrial machinery |
| Length Adjustment | Fixed, Adjustable | Type of length adjustment | Allows for custom stroke lengths | Flexibility in application | Machinery, Automotive |
| Mounting Style | Front mount, Rear mount | Mounting options available | Determines installation method | Versatile mounting options | Industrial, Automotive |
| Corrosion Resistance | Standard, Enhanced | Resistance to environmental factors | Protects against corrosion | Increased lifespan in harsh environments | Marine applications, Outdoor equipment |
Why Choose Johoty’s Industrial Gas Springs As Priority?
Our Industrial Gas Springs boast over 99% customer satisfaction, a 99.9% pass rate, and outlast industry standards by 30% in longevity tests. Choose us for unmatched stability, extended lifespan, and unbeatable value, bringing exceptional reliability to your project!
Industrial Gas Springs Benefits:
Top-Notch Quality Consistency:
Our precision industrial gas springs are made to strict international standards, with each one undergoing thorough checks and calibrations to ensure top performance. Our failure rate is consistently below 0.05%, which is 75% lower than the industry average.
They perform reliably in various conditions, including extreme temperatures and high humidity. Over the past year, more than 1,500 customers reported a 98% satisfaction rate with our product’s quality. We’re committed to ensuring each gas spring delivers excellent stability and durability in your application.
Outstanding Cost Efficiency:
Thanks to advanced manufacturing techniques and streamlined supply chain management, our high-performance industrial gas springs offer great value for money without compromising quality. Get 20% off and 40% more durability with our industrial gas springs compared to others.
Our data from the past year shows that maintenance and replacement costs have dropped by about 30% for our customers. This significant cost saving means you get high-performance products at the best economic value.
Fast Delivery Times:
We guarantee that standard gas springs will be delivered within 10 business days, and custom ones within 15 business days. Thanks to precise production scheduling and an efficient logistics system, we quickly meet customer demands.
Our on-time delivery rate was 99% last year, making us a top performer in the field. Fast delivery ensures your production line stays running smoothly and helps your projects stay on track, giving you an edge in the market.
Flexible Customization Services:
Our custom services are designed to meet your specific needs, whether it’s the size, pressure range, or special materials of the industrial gas springs. From design to sample delivery, our custom process usually takes 20 business days, which is 25% faster than the industry average.
We provide free sample tests to ensure our product meets your specific requirements. With our custom services, you get gas springs tailored to your project, enhancing overall performance and competitiveness.
Industrial Gas Springs Applications:
Automotive Manufacturing: Seat Adjustment System
- Background: In cars, the seat adjustment system must meet both driver and passenger comfort needs. For instance, a luxury sedan requires each seat to have at least 10 different adjustment options.
- Challenge: Gas springs must function reliably in extreme temperatures (up to 80°C and down to -40°C) and withstand ongoing mechanical shocks and loads.
- Solution: We developed Industrial Gas Springs using high-temperature alloy materials, offering excellent wear resistance and compression strength. The spring stroke is precisely controlled between 20-50mm to ensure smooth adjustments.
- Execution: Each gas spring is tested through 3000 cycles to ensure reliability under extreme conditions, meeting ISO 26262 automotive safety standards.
- Result: The optimized Gas Spring improved the stability of the seat adjustment system, extending its lifespan by 30%, reducing maintenance costs by 15%, and greatly enhancing user experience.
Aerospace: Aircraft Landing Gear
- Background: Every time a plane takes off or lands, its landing gear has to handle huge impacts. For example, when a Boeing 737 touches down, the landing gear can absorb shocks up to 2 tons.
- Challenge: The gas springs in the landing gear need to stay reliable and precise even in extreme temperatures, ranging from -50°C to +70°C. If a gas spring fails, it could lead to serious safety issues.
- Solution: We used high-strength aluminum alloys with special coatings and designed the Industrial Gas Springs to handle pressures up to 50MPa. This ensures the springs remain stable throughout the entire flight.
- Implementation: The Industrial Gas Springs went through 1,000 hours of vibration and temperature cycle tests to make sure they perform reliably in real-world conditions.
- Results: Our Industrial Gas Springs boosted the stability of the landing gear system, reducing failure rates by 30%. This not only made the aircraft safer but also improved maintenance efficiency.
Automation Equipment: Industrial Robot Joints
- Background: In automated production lines, industrial robots rely on high-precision gas springs to ensure their joints move smoothly. For instance, a large industrial robot might need to perform precise movements 2,000 times during a single task.
- Challenge: The gas springs must stay stable under heavy loads and frequent movements to prevent wear and maintain precision.
- Solution: We developed custom high-strength Industrial Gas Springs using wear-resistant materials. The springs have adjustable strokes between 10-30mm to meet different load requirements.
- Implementation: The Industrial Gas Springs were tested for 2,000 hours of continuous operation to confirm their durability and consistent performance.
- Results: Our Industrial Gas Springs increased the robot’s accuracy by 20%, extended the equipment’s lifespan by 50%, and cut downtime by 20%. These improvements not only enhanced production efficiency but also lowered maintenance costs, making the production line more competitive.
Medical Equipment: Hospital Bed Adjustment
- Background: Using gas springs in hospital beds ensures smooth and precise adjustments. For instance, a typical medical bed needs to offer at least five different angle settings to accommodate patient comfort and medical needs.
- Challenge: Gas springs must maintain consistent performance even with frequent use, all while meeting strict hygiene standards required in medical environments.
- Solution: We designed Industrial Gas Springs made from stainless steel, featuring antibacterial and corrosion-resistant properties. Each spring is engineered to precisely control its stroke within a 15-25mm range, ensuring accurate bed adjustments every time.
- Implementation: Every gas spring underwent 1,000 bed adjustment cycles to ensure they meet medical device standards. This rigorous testing guarantees that the springs perform reliably under continuous use.
- Results: Our Industrial Gas Springs significantly enhanced the smoothness and durability of hospital bed adjustments. Maintenance frequency dropped by 30%, and patient comfort saw a notable improvement, making the beds more reliable and user-friendly for both patients and medical staff.
Electronic Equipment: Computer Monitor Stand
- Background: Modern computer monitors require highly adjustable stands to accommodate various viewing angles. For example, a monitor stand needs to support adjustment angles ranging from -90° to +90° to provide optimal ergonomics for different users.
- Challenge: Gas springs in monitor stands must remain stable during frequent adjustments, preventing performance degradation from long-term use.
- Solution: We implemented high-precision Industrial Gas Springs with adjustable strokes between 10-20mm. These springs are made from wear-resistant materials and feature a high-stability design to ensure consistent performance even with repeated adjustments.
- Implementation: Our Industrial Gas Springs passed 5,000 adjustment tests, confirming their reliability and stability over extended periods of use. This testing ensures that the springs maintain their functionality in everyday scenarios.
- Results: The Gas Spring enhanced the flexibility and durability of monitor stands, allowing users to effortlessly adjust their screens to the perfect angle. This improvement not only boosts user convenience but also increases the product’s market competitiveness by offering superior adjustability and longevity.
Transportation: Electric Scooters
- Background: Electric scooters rely on high-precision gas springs to support their suspension systems, ensuring a smooth and comfortable ride. For instance, these scooters must navigate various road conditions, and the gas springs need to handle shocks of at least 200 kilograms.
- Challenge: Gas springs need to work reliably under various weights and weather. Whether it’s a bumpy city street or a rainy day, the springs need to stay reliable and effective.
- Solution: We designed high-strength Industrial Gas Springs with adjustable strokes ranging from 25mm to 50mm. This adjustability allows the springs to adapt to a variety of road conditions, providing the necessary support and comfort for riders.
- Implementation: Our Industrial Gas Springs underwent 1,000 kilometers of road testing to ensure they perform reliably in real-world scenarios. These tests simulated different terrains and weather conditions to validate the springs’ durability and effectiveness.
- Results: The Gas Spring significantly enhanced the scooter’s comfort and stability. Vibration impacts were reduced by 25%, leading to a smoother ride. Additionally, user satisfaction increased as riders experienced a more reliable and enjoyable journey.
Home Appliances: Smart Home Curtains
- Background: In smart home systems, curtain adjustments require high-precision gas springs to ensure they open and close smoothly and quietly. For example, smart curtains need to support loads of up to 200 kilograms to function effectively.
- Challenge: The Gas Spring must remain stable during frequent opening and closing operations while operating silently to maintain a peaceful home environment.
- Solution: We developed silent Industrial Gas Springs with adjustable strokes between 20mm and 40mm. These springs are made from wear-resistant materials, enhancing their lifespan and ensuring they can handle the repeated movements without compromising performance.
- Implementation: Each gas spring was subjected to 2,000 open and close cycles to ensure noiseless and stable operation. This rigorous testing confirmed that the springs meet the high standards required for smart home applications.
- Results: Our Industrial Gas Springs improved the stability and quietness of the curtain systems. Maintenance needs were reduced by 15%, and the overall market competitiveness of the products increased thanks to their enhanced reliability and performance.
Manufacturing: Heavy Machinery Operation Platforms
- Background: Heavy machinery operation platforms require high-precision gas springs to ensure both stability and safety. For example, an operation platform must support loads of at least 500 kilograms and offer flexible adjustment capabilities to accommodate various tasks.
- Challenge: The gas springs need to remain stable under heavy loads and frequent operations to prevent safety hazards caused by improper functioning.
- Solution: We engineered high-strength Industrial Gas Springs with adjustable strokes ranging from 30mm to 60mm. These springs are constructed using high-load materials and advanced manufacturing processes to withstand the demands of heavy-duty applications.
- Implementation: The Industrial Gas Springs were tested for 3,000 hours under heavy loads to ensure their stability and safety. Load tests proved the springs work reliably in tough conditions.
- Results: Gas Spring significantly enhanced the stability and safety of the operation platforms. Failure rates dropped by 20%, operational efficiency improved, and the lifespan of the equipment was extended. Improvements increased efficiency and ensured a safer work environment.
Industrial Gas Springs Advantages:
Superior High-Precision Control
- Our industrial gas springs are equipped with state-of-the-art micro-adjustment technology, delivering force control accuracy with less than a 1% margin of error. This exceptional precision guarantees that your equipment operates with unwavering stability and consistency, significantly enhancing the overall efficiency of your production lines.
- For example, on an automated assembly line, our high-precision industrial gas springs enable exact component positioning and seamless movement, minimizing downtime and reducing production losses caused by inaccuracies.
- Furthermore, this level of precise control drastically lowers product defect rates, ensuring higher quality end-products that help you stay ahead in a fiercely competitive market. With accurate force management, engineers can design and optimize machinery more effectively, boosting the performance and reliability of entire systems.
- Ultimately, this translates to greater economic benefits for your business, as enhanced precision leads to improved productivity and reduced operational costs.
Exceptional Durability and Long Lifespan
- Our industrial gas springs are crafted from high-strength materials and manufactured using advanced processes, ensuring a lifespan that exceeds 20 years—far beyond industry standards. This longevity means you won’t need to frequently replace gas springs, leading to significant savings on maintenance and replacement costs over time.
- Take heavy machinery, for instance; the long-term stability of our industrial gas springs ensures that your equipment runs efficiently and continuously, preventing costly production interruptions caused by gas spring failures. Additionally, our durable gas spring performs reliably in a variety of harsh environments, including extreme temperatures and high humidity, guaranteeing consistent operation under different conditions.
- By extending the operational life of your equipment, our industrial gas springs help you significantly reduce total ownership costs and enhance your return on investment. Its strength keeps production steady and helps your business grow by cutting downtime and upkeep.
Fast Response and High Dynamic Performance
- Our industrial gas springs are engineered for lightning-fast responses, with a reaction time of under 50 milliseconds. This means they can swiftly adjust to high dynamic loads, making them perfect for automated production lines and high-speed machinery.
- For example, in automated packaging systems, our quick-response industrial gas springs enable doors to open and close rapidly, significantly boosting production speed and efficiency. Additionally, their high dynamic performance ensures that equipment remains stable even when loads change rapidly, preventing damage or downtime caused by delayed reactions.
- This efficient responsiveness not only enhances the overall performance of your machinery but also creates a more productive and reliable working environment. As a result, customers can achieve higher output and lower operational risks, driving greater productivity and ensuring smoother operations across their facilities.
Highly Efficient and Energy-Saving Design
- Our industrial gas springs are designed with energy efficiency at their core, delivering up to a 30% improvement in energy performance and significantly reducing energy consumption costs. By optimizing gas pressure and spring structure, our gas springs provide robust support while minimizing energy loss.
- For instance, in automatic door systems, our energy-efficient gas springs ensure smooth and effortless opening and closing while cutting down on electrical power usage, thereby lowering operational expenses. Moreover, this energy-saving design aligns perfectly with the current push towards green and sustainable practices, helping customers achieve their energy reduction and emission goals.
- Choosing our highly efficient gas springs not only means enjoying lower energy costs but also contributes to a greener environment, enhancing your company’s sustainability image. This dual benefit of cost savings and environmental responsibility boosts your corporate social responsibility and strengthens your competitive edge in the market.
Customized Solutions and Flexible Applications
- We offer over 100 different specifications of industrial gas springs, providing a wide range of customization options to meet diverse and complex application needs. Whether you require varying stroke lengths, support forces, or mounting configurations, we tailor our gas spring to your specific requirements.
- For instance, in the automotive industry, the customized gas spring can be integrated into seat adjustments, door supports, and other critical areas, enhancing both the comfort and safety of vehicles. Additionally, our flexible customization services make our industrial gas springs suitable for a broad spectrum of industries, including electronics, medical devices, aerospace, and more, addressing the unique demands of each field for high-performance gas springs.
- By delivering personalized solutions, we help our clients differentiate their products, boost their market competitiveness, and increase the added value of their offerings. This level of customization ensures that our industrial gas springs seamlessly integrate into your systems, optimizing performance and reliability while supporting your specific operational goals.
Safe and Reliable Quality Assurance
- Our industrial gas springs adhere strictly to international safety standards, boasting a load-bearing capacity that is twice the required safety factor to ensure the utmost protection for both equipment and personnel. By utilizing high-quality materials and implementing rigorous manufacturing and testing processes, we guarantee that every gas spring we produce offers exceptional pressure resistance and fatigue performance.
- For example, in construction machinery, our safe and reliable gas springs prevent unexpected drops of mechanical arms, safeguarding operators and maintaining operational integrity. Furthermore, our products have earned multiple safety certifications, including ISO 9001 and CE, which attest to their superior quality and dependability.
- Customers can trust our industrial gas springs to perform reliably, eliminating safety risks and avoiding the economic losses associated with product failures. By maintaining high standards of safety and quality, we have earned the trust of our clients, becoming their dependable long-term partner for all their industrial gas spring needs.
FAQ
High-quality industrial gas springs typically exhibit excellent safety performance. Capable of stable operation under normal working conditions and possessing characteristics such as explosion resistance and corrosion resistance.
When choosing industrial gas springs, it’s crucial to take into account the precise demands. Including load range, working environment, adjustability, and consult with our CFT team for selection.
Yes, industrial gas springs can be customized according to your specific requirements. including pressure range, dimensions, shapes, and connection methods.
The size and specifications of industrial gas springs are contingent upon the individual requirements of our customers. Typically, includes parameters such as diameter, length, stroke, and pressure range.
Industrial gas springs are primarily used in various fields. Including automated assembly lines, industrial robots, mold clamping, stamping machines, and vibration control.
Conveyor belt tensioning, lifting devices, support for doors and panels, workbench adjustment, and auxiliary for hydraulic systems. Safety airbags, clamping and fixing devices, and adjustment of industrial chairs and seats.
