Through Hole Pogo Pins Description:
Product Information： Johoty’s high-precision Through Hole Pogo Pins are top-notch electronic components designed for circuit board connections. Made from high-quality copper alloy or stainless steel, these pins offer excellent conductivity and durability. Our Through Hole Pogo Pins go through strict testing to guarantee they meet top international quality benchmarks. They come in standard pin pitch sizes like 1.27mm and 2.54mm, and can be customized based on your needs. Their design allows for tight placement on circuit boards, making them perfect for intricate and crowded setups.
Product Function： High-precision Through Hole Pogo Pins provide stable electrical connections, ensuring reliable signal transmission during device assembly. Their spring mechanism helps manage connection issues caused by vibrations or temperature changes. Each Pogo Pin is designed for high insertion and removal cycles, guaranteeing long-term stability. The elastic materials used keep the contact force consistent even with frequent use, enhancing the lifespan and reliability of the Pogo Pins.
Solving Customer Issues： Johoty’s Through Hole Pogo Pins address common issues with traditional soldering, such as poor contact and solder defects. By using these high-precision pins, customers can achieve quick, reliable electrical connections and reduce production costs. The pin design also minimizes contact problems caused by temperature fluctuations and mechanical vibrations, improving device stability and durability. This makes them a great fit for situations where you need to connect and disconnect often, such as in testing setups and connectors.
Specifications and Sizes： Johoty’s Through Hole Pogo Pins come in a variety of sizes to fit different applications. Standard pin pitches are available in 1.27mm, 2.54mm, and 5.08mm, with pin diameters ranging from 0.6mm to 1.0mm. We can adjust the lengths of the Pogo Pins and the spring compression to fit your exact requirements. Each pin is precision-engineered to ensure a perfect fit with circuit board holes, providing versatility across different electronic devices.
Application Areas： Johoty’s high-precision Through Hole Pogo Pins are widely used in smartphones, computer motherboards, electronic testing equipment, consumer electronics, and automotive electronics. In test fixtures, they connect testing equipment to the test board, ensuring accurate results. In consumer electronics, they serve as connection interfaces for stable electrical links. In automotive electronics, they ensure reliable signal transmission and control.
Target Industries： Johoty’s Through Hole Pogo Pins primarily serve electronic manufacturers, test equipment makers, automotive electronics suppliers, and consumer electronics developers. Electronics manufacturers need these pins for stable circuit board connections. Test equipment makers use them for precise electrical testing. Customers in automotive and consumer electronics require reliable Pogo Pins to meet high-performance standards.
Customer Benefits： By using Johoty’s high-precision Through Hole Pogo Pins, customers benefit from enhanced connection stability, reducing failures due to poor connections. Production costs can be lowered, and product testing and assembly times shortened. With improved durability and reliability, the devices need less maintenance and fewer replacements. Using top-notch Through Hole Pogo Pins helps customers get better performance and more efficiency out of their equipment.
Catalogs of Through Hole Pogo Pins:
Through Hole Pogo Pins Datasheet:
| Specification Category | Precision Range | Features | Function | Benefits | Applications |
|---|---|---|---|---|---|
| Pin Diameter | 0.3 mm to 2.0 mm | Standard sizes for various applications | Provides electrical contact | Ensures proper fit and reliable connection | Electronics, medical devices |
| Pin Length | 1.0 mm to 10.0 mm | Customizable lengths | Accommodates different connector heights | Flexibility in design | Consumer electronics, automotive |
| Plating Thickness | 0.1 µm to 10 µm | Gold, nickel, or tin plating | Enhances durability and conductivity | Reduces wear and oxidation | High-frequency applications, connectors |
| Contact Resistance | 1 mΩ to 50 mΩ | Low resistance for high-performance | Ensures efficient signal transfer | Improves signal integrity | High-speed data transfer, RF applications |
| Insulation Resistance | 100 MΩ to 10 GΩ | High resistance to electrical leakage | Prevents short circuits | Ensures safety and performance | Power supply connections, signal lines |
| Operating Temperature | -40°C to 125°C | Wide range of operating temperatures | Maintains performance in varied conditions | Versatility in different environments | Automotive, aerospace |
| Current Rating | 1 mA to 5 A | Handles various current levels | Supports different power requirements | Prevents overheating and damage | Power connectors, charging interfaces |
| Spring Force | 0.1 N to 10 N | Variable force settings | Provides necessary contact pressure | Ensures reliable electrical connection | Test fixtures, measurement devices |
| Stroke Length | 0.5 mm to 2.0 mm | Adjustable stroke for flexibility | Accommodates different connector heights | Customizable for specific needs | Flexible circuit boards, modular systems |
| Frequency Response | DC to 10 GHz | Supports various frequency ranges | Ensures signal integrity at high frequencies | Suitable for high-speed applications | RF connectors, communication systems |
| Tolerance | ±0.01 mm to ±0.1 mm | High precision in manufacturing | Ensures accurate fitting and alignment | Reduces variability and defects | High-precision devices, alignment systems |
| Contact Force | 0.5 N to 5.0 N | Variable force options | Provides consistent contact force | Prevents loose connections | Electrical testing, automated systems |
| Pin Material | Brass, stainless steel, copper | Various materials for different needs | Provides structural strength and conductivity | Ensures durability and performance | Connectors, electronic components |
| Pin Shape | Cylindrical, conical, flat | Various shapes for specific needs | Matches design requirements | Enhances contact and mechanical stability | Custom connectors, specialized applications |
| Environmental Resistance | IP20 to IP67 | Varies from dust protection to waterproof | Protects against environmental factors | Ensures longevity and reliability | Outdoor, industrial environments |
| Soldering Type | Through-hole | Compatible with different assembly methods | Facilitates integration into PCBs | Suitable for various manufacturing processes | Consumer electronics, industrial devices |
| Vibration Resistance | Moderate to high | Designed to withstand vibrations | Prevents disconnection due to movement | Ensures stable performance in dynamic conditions | Automotive, aerospace |
| Shock Resistance | Moderate to high | Built to endure mechanical shocks | Protects connections from sudden impacts | Increases durability and reliability | Military, ruggedized electronics |
| Compliance Standards | RoHS, REACH, UL, CE | Adheres to industry standards | Ensures safety and environmental compliance | Facilitates market entry and product acceptance | Consumer electronics, medical devices |
| Mounting Type | Through-hole | Different mounting options | Suits various PCB designs and layouts | Flexibility in PCB design | Electronics man+H1:M21ufacturing, prototyping |
Why Choose Johoty’s Through Hole Pogo Pins As Your Priority?
Choose Our Through Hole Pogo Pins offer top-notch durability and stability in the industry. With 99.9% electrical performance stability, perfect for high-frequency, high-load applications. Significantly boost your system reliability and cut down long-term maintenance costs. Order now to experience superior performance and top-quality service!
Through Hole Pogo Pins Benefits:
Exceptional Quality Stability
Our high-precision Through Hole Pogo Pins are manufactured with meticulous attention to detail, ensuring consistent quality. Each Pogo Pin’s diameter is controlled within ±0.01mm, and the contact pressure is stable within ±5g.
We conduct 3,000-hour life tests on each batch of Through Hole Pogo Pins, with a failure rate below 0.1%, far exceeding industry standards. Our quality assurance includes a 12-month warranty to ensure high reliability in real-world use.
With these rigorous quality control measures, we provide a highly stable solution that effectively reduces maintenance costs and enhances overall device performance.
Efficient Cost-Effectiveness
Through advanced production techniques and optimized material sourcing, we’ve significantly improved cost-effectiveness. Compared to similar products on the market, our prices are typically 15%-20% lower, without compromising performance.
We cut down on waste and save energy during production, which helps keep our costs lower. With a transparent pricing structure and detailed cost analysis, we ensure every purchase delivers clear economic benefits.
Over the long term, our Through Hole Pogo Pins can greatly reduce overall ownership costs, providing a higher return on investment for your business.
Fast Delivery
Our efficient handling of production and logistics ensures that we can deliver your products fast. Standard orders have a delivery time of 10 business days, and bulk custom orders can be shortened to 15-21 business days.
We also offer expedited services to meet urgent needs as quickly as possible. Our optimized supply chain management ensures that your production schedule won’t be held up by supply chain issues.
Our speedy delivery not only meets your urgent needs but also reduces the extra costs and risks associated with delivery delays.
Comprehensive Customization
We offer flexible customization services, including adjustments to size, materials, coatings, and functions. Whether you need special specifications or high-performance requirements, we can provide tailored solutions.
Our CFTteam will partner with you to make sure every detail perfectly fits your technical requirements. With this customization service, you get Through Hole Pogo Pins that are perfectly suited to your project, enhancing performance and boosting your market competitiveness.
Our customization not only meets your product uniqueness requirements but also opens up endless possibilities for your innovative designs.
Through Hole Pogo Pins Applications:
1. Precision Electronics ICT Testing
- Background： In the production of high-precision electronic components, ICT testing is crucial for ensuring product quality. Well-known electronics manufacturers require their ICT testing systems to be extremely accurate and reliable to detect tiny electrical faults.
- Challenge： Due to the tiny size of the components, traditional testing probes struggle to make precise contact. Poor contact often occurs during testing, leading to inaccurate results.
- Solution：We provide high-precision Spring Test Probe that offers micrometer-level contact accuracy and excellent elasticity, making them ideal for reliable testing in tight spaces.
- Implementation：We replaced the traditional probes in the client’s ICT testing system with our Spring Test Probe. By optimizing the probe contact design, we achieved more stable contact force and test results.
- Results：The fault rate decreased by 30%, and production efficiency increased by 20%. The client noted that the improved testing accuracy significantly reduced rework and defect rates, greatly enhancing production line stability.
2. Advanced Battery Pack FCT Testing
- Background: Electric vehicle manufacturers need to perform FCT testing on battery packs to ensure their long-term stability and safety.
- Challenge: Battery packs have densely packed internal contacts and uneven surfaces, which require the testing probes to have excellent contact performance.
- Solution: We use our highly reliable Spring Test Probe, which feature adaptive contact capabilities, allowing them to maintain stable contact on irregular battery surfaces and provide accurate test data.
- Implementation: Our improved Spring Test Probe was used in the client’s FCT testing process for comprehensive testing of the battery packs, focusing particularly on the reliability of the battery contacts.
- Results: No contact issues were encountered during testing, and the accuracy of the test data improved by 25%.
3. High-Frequency Communication Equipment ICT Testing
- Background: High-frequency communication devices have very high demands on probe performance to ensure signal integrity and test data accuracy.
- Challenge: High-frequency signals are prone to noise interference, and the stability of the probe’s contact directly impacts the reliability of test results.
- Solution: Our Spring Test Probe uses special electromagnetic shielding technology in its design to effectively reduce noise interference and ensure stable transmission of high-frequency signals.
- Implementation: We applied these Spring Test Probe in ICT testing for high-frequency communication equipment, focusing on optimizing the signal path and conducting multiple tests to verify their effectiveness.
- Results: Signal integrity improved by 40%, and testing accuracy significantly increased. The client reported that Johoty’s Spring Test Probe greatly enhanced the reliability of high-frequency device testing.
4. Medical Electronics FCT Testing
- Background: Medical electronics require extremely precise testing to ensure safety and reliability during use.
- Challenge: Testing environments for medical devices demand high levels of biocompatibility and accuracy from test probes.
- Solution: Our Spring Test Probe is made from medical-grade materials, offering excellent biocompatibility while maintaining high testing accuracy.
- Implementation: These Spring Test Probe was used in FCT testing for medical electronics, with a focus on testing critical components of the devices.
- Results: The fault rate in device testing dropped by 50%, greatly enhancing device reliability. The client praised our Spring Test Probe for its high performance and stability, noting significant improvements in test accuracy and reliability.
5. ICT Testing for High-End Consumer Electronics
- Background: High-end consumer electronics, like smartphones and wearables, need each component to undergo thorough testing to ensure the quality of the final product.
- Challenge: As components become smaller and designs more complex, traditional probes struggle to meet the demands for precision and stability.
- Solution: We introduced our high-precision Spring Test Probe, which are designed to handle the testing needs of small components and provide stable contact.
- Implementation: These Spring Test Probe was fully integrated into the production lines for high-end consumer electronics, with each testing phase optimized and validated.
- Results: The pass rate for products increased by 35%, and testing efficiency during production improved by 20%. The client noted that this greatly boosted the product’s market competitiveness.
6. ICT Applications in Semiconductor Testing
- Background: In semiconductor manufacturing, ICT testing is crucial for ensuring chip quality, with extremely high requirements for probe precision and stability.
- Challenge: Semiconductor chips are complex and tiny, making it hard for standard probes to provide the necessary stability and accuracy.
- Solution: Our custom-designed Spring Test Probe for semiconductor testing offer high stability and precision, meeting the needs of chip testing.
- Implementation: These Spring Test Probe was used in ICT testing for semiconductor production, and its performance was thoroughly evaluated.
- Results: Testing accuracy improved by 45%, and the fault rate during testing dropped by 30%. The client reported that the high precision and stability of our probes significantly enhanced chip quality control.
7. FCT Testing for Industrial Automation Equipment
- Background: FCT testing for industrial automation equipment involves a thorough check of complex electrical systems to ensure the equipment’s stability under various operating conditions.
- Challenge: The electrical systems in automation equipment are complex and varied, requiring test probes to have high contact stability and durability.
- Solution: Our high-reliability Spring Test Probe offers exceptional durability and stability, capable of handling complex electrical testing environments.
- Implementation: These Spring Test Probe was used in FCT testing for industrial automation equipment, with a focus on key electrical components within the system.
- Results: Testing stability improved by 30%, and the fault rate decreased by 25%. The client noted that this significantly enhanced the equipment’s operational reliability and production efficiency.
8. ICT and FCT Applications for High-Precision Testing Instruments
- Background: High-precision testing instruments require rigorous ICT and FCT testing during production to ensure their measurement accuracy and reliability.
- Challenge: The accuracy requirements for testing instruments are extremely high, putting strict demands on the performance of test probes.
- Solution: Our Spring Test Probe provides very high accuracy and stability, meeting the testing needs of high-precision instruments.
- Implementation: These Spring Test Probe was fully applied in the production process of high-precision testing instruments, with detailed testing and calibration.
- Results: The accuracy of the testing instruments improved by 50%, and the fault rate during testing dropped by 35%. The client reported that this greatly enhanced the performance and reliability of the testing instruments.
Through Hole Pogo Pins Advantages:
Unmatched Precision, Boosting Testing Confidence
- Our Spring Test Probe delivers unmatched precision in ICT and FCT with an error margin of just ±0.01mm. This level of accuracy ensures every test is extremely precise, significantly reducing errors. You can rely on consistent and dependable results at every testing stage, which minimizes quality issues caused by test errors.
- Compared to standard probes on the market, our Spring Test Probe improves accuracy by 50%, reducing false positives and negatives, and greatly enhancing consistency and production efficiency. This high level of precision allows us to offer the most reliable testing solutions, ensuring your production line maintains top-notch quality control.
Exceptional Durability, Reducing Replacement Frequency
- Manufactured from high-hardness alloy materials, our Spring Test Probe can withstand up to 5 million test cycles with minimal wear. This remarkable toughness means the spring test probe lasts longer and needs to be replaced less often, which cuts down on maintenance and replacement hassles. Our Spring Test Probe outlasts other similar products by 40%, offering superior durability.
- This means fewer interruptions and maintenance costs due to probe wear, significantly boosting production efficiency and cost-effectiveness. You can focus on production and quality control without worrying about frequent probe replacements.
Quick Response, Optimizing Production Efficiency
- Our Spring Test Probe features a millisecond-level response time, maintaining stable performance even in high-frequency testing environments or large-scale production lines. The quick response time keeps testing running smoothly and boosts overall production efficiency.
- Compared to ordinary probes, our Spring Test Probe offers a 30% improvement in response speed, allowing you to accelerate testing, shorten production cycles, and run your production line more efficiently. Faster response times boost production efficiency and help you meet market demands more swiftly, increasing production flexibility.
High-Temperature Stability, Ensuring Reliable Testing
- Our Spring Test Probe maintains stable performance in environments up to 150°C, ensuring accuracy even under extreme conditions. This high-temperature stability allows the probe to perform reliably in hot environments, ensuring dependable test results. Compared to other products, our Spring Test Probe offers a 25% improvement in high-temperature stability, providing reliable support for applications in extreme conditions.
- Whether for high-temperature testing or special environment testing, our probe delivers excellent performance, maintaining accuracy and consistency despite environmental changes.
High Compatibility, Adapting to Various Testing Platforms
- Designed to be compatible with a wide range of testing platforms and systems, our Spring Test Probe meets both standard and customized testing needs. No matter what testing equipment you use, our probe integrates seamlessly, ensuring smooth testing processes.
- Our design leads the market with a 20% improvement in compatibility, enhancing testing flexibility and simplifying system integration. This means you can use our probe across different production lines and devices without extra adjustments, greatly boosting work efficiency and testing convenience.
Perfect Customization, Meeting Your Unique Needs
- We offer comprehensive customization services for our Spring Test Probe, designing and manufacturing it based on your specific requirements. From probe size and material to functionality, we can tailor spring test probe precisely to meet your testing needs.
- Our top-notch customization guarantees a perfect match and helps clients cut development costs by around 15%. Our precise customization service not only enhances testing efficiency and accuracy but also provides more options and flexibility, helping you better meet market demands and challenges.
FAQ
Our through hole pogo pins are made from top-notch materials using cutting-edge manufacturing techniques. Ensuring they last a heck of a long time. They stand up to frequent use and extreme conditions without breaking a sweat in terms of stability and reliability.
We design through hole pogo pins to max out electrical contact performance, slashing contact resistance, and boosting signal integrity. This means they deliver top-tier performance in data transmission and power supply.
We’re all about customization. Whether you need different sizes, shapes, mechanical properties, or plating materials we’ve got you covered. We make sure you get the perfect fit for your specific application, with no compromises.
By streamlining our production processes, using cost-effective materials, and going big on batch production. Johoty manages to keep the quality sky-high and the prices competitive. We endeavor to ensure our customers get the most bang for their buck.
Johoty runs a tight ship with our quality management system. Including checks on raw materials, monitoring production processes, and testing finished products. We ensure every single item meets the highest quality standards.
With a robust supply chain network and by fine-tuning our inventory management and production scheduling. We stay on top of things, ensuring we deliver on time, every time. Even during periods of market instability or limited availability of materials.
We deliver comprehensive technical assistance and customer service. Including installation guidance, performance optimization tips, and swift troubleshooting responses. Customer satisfaction is our top priority.
With ongoing RD investment and market analysis. We keep our designs innovative, staying ahead of tech trends and meeting evolving market demands.
Yes, contact us! We’re committed to green production practices. Our designs of through hole pogo pins are focused on recyclability and reducing environmental impact. Aligning with sustainability goals and helping our customers fulfill their eco-friendly commitments.
