Through Hole Pogo Pins Description:
Product info: Through hole pogo pins from Johoty are in the most demand by customers, and are used for precision electronic devices. Such pogo pins have a tailpin vertically inserted into the PCB through-hole, which won’t move after soldering. Pogo pin elastic design can perfectly fit uneven contact surfaces automatically.
Product features: Through hole pogo pins are often made of stainless steel 304 and copper alloy, with high elasticity and high-current contact. Such spring-loaded pins can solve the poor stability of traditional connections and also cope with tens GHz and 150℃ challenges.
Solving Problem: Pogo pin connectors can reduce signal interference caused by unstable connections. Pcb pogo pins can avoid frequent replacement and ensure equipment does not overheat or experience performance degradation during long-term operation.
Specifications: Such spring loaded pins offer existing sizes and custom for different heights, strokes, current, lengths, and contact forces. Spring-loaded pin is all finely tuned to meet specific needs.
Applications: Johoty’s Pogo Pin is used for connection and testing in testing instruments, medical equipment, consumer electronics, and automotive electronics. Various pogo pin connectors can ensure the efficiency of operation and testing.
Target industry: Through hole pogo pins are designed for precision manufacturing and electronic equipment industries, suitable for products with high connection. They can provide the best performance to automated equipment, smart devices, or complex circuit systems.
Benefits: Through hole pogo pins can help customers reduce equipment failure rates, improve durability and stability. Pogo pins help customers reduce repair costs, improve ROI and production efficiency.
Catalogs of Through Hole Pogo Pins:
Through Hole Pogo Pins Datasheet:
Items |
Details |
|---|---|
| Electrical: | Contact Resistance： ≥ 15 mΩ, Custom. |
| Current Rating： 0.05A – 50A, Custom. (varies based on pin size and design) | |
| Voltage Rating： 3.3V – 1000V, Custom. | |
| Mechanical: | Diameter： 0.3 mm to 15 mm, Custom. |
| Length： 1.3 mm to 100 mm, Custom. | |
| Spring Force： ≥ 15 gf at nominal working height | |
| Working stroke： 0.1 mm to 10 mm, Custom. | |
| Full stroke： 0.15 mm to 10 mm, Custom. | |
| Durability (Life Cycle)： Up to 100,000 cycles or more. | |
| Operating Temperature: -40°C to +125°C | |
| Mounting Style： Through-hole, with or without flanges | |
| Materials: | Plunger： Gold-plated brass or beryllium copper. |
| Barrel： Gold-plated brass or beryllium copper. | |
| Spring： Stainless steel or music wire | |
| Installation: | Standard Through-Hole： Optional. |
| Flush Mount： Optional. | |
| Extended Tai： Optional. | |
| Snap-in Mount： Optional. | |
| Press-Fit： Optional. | |
| Right-Angle Mount： Optional. | |
| Vertical Mount： Optional. | |
| Package: | Bulk Packaging： Optional. |
| Tape and Reel： Optional. | |
| Tray Packaging： Optional.. | |
| Tube Packaging： Optional.. | |
| Blister Packaging： Optional. | |
| Plastic Bag with Antistatic Film： Optional. | |
| Custom Packaging： Optional. | |
| Applications: | Consumer Electronics： Optional. |
| Medical Devices： Optional. | |
| Automotive Industry： Optional. | |
| Testing and Measurement： Optional. | |
| Wearable Technology： Optional. | |
| Communication Devices： Optional. | |
| Industrial Automation： Optional. | |
| Power Supply Systems： Optional. | |
| Military and Aerospace： Optional. | |
| PCB Connectivity： Optional. |
Why Choose Johoty’s Through Hole Pogo Pins?
Johoty’s through hole pogo pins have >50k models, flexible custom of stroke, length, etc. Johoty is trustworthy!
Through Hole Pogo Pins Benefits:
Exceptional Quality Stability
The quality control of through hole pogo pins is strict and meticulous. Firstly, Johoty checks each batch of raw materials. Next, CCD strictly inspects their appearance, sizes, plunger tip, uniformity, and spring force. We can ensure that each pogo pin can be smoothly inserted into the hole in the circuit board. Just like a basketball team, the cooperation of each player is the key to winning the game.
Johoty will test the function on each batch of spring loaded pins. In addition, Johoty will analyze production data to identify potential quality risks and make immediate improvements. Thus, we reduce the risk of rework and production downtime for our customers.
Efficient Cost-Effectiveness
Johoty improved the pogo pin production efficiency through KAIZEN and FEMA and also reduced production costs. We arranged production processes based on line balance, and reduced waste and redundant steps while avoiding unnecessary expenses. Just like an optimized route can help runners reach the finish line faster, we have shortened the production cycle and saved costs by optimizing the process.
How does Johoty achieve cost savings? Firstly, Johoty uses CNC machines, whose high precision can reduce errors and avoid additional costs caused by rework. Secondly, Johoty’s PE and IE have optimized the production layout, increased output, and reduced labor costs. By adjusting processes, Johoty’s production efficiency has increased by 17%, while the product scrap rate has decreased by 14%. This directly helped customers save 26% of costs.
Fast Delivery
Johoty’s through hole pogo pins ensure that customers receive pogo pins in the shortest possible time by optimizing our SCM and production scheduling, avoiding the impact of delivery delays on project progress. Through flexible production plans and timely logistics systems, Johoty is able to achieve fast delivery and ensure timely customer projects. Johoty’s production cycle has been reduced by an average of 12% compared to its peers. This can ensure the accuracy and functionality of spring loaded pins,
How can Johoty improve the delivery speed of the pogo pin? Efficient 6-axis CNC machines are the first choice for increasing daily output. This machine can accurately adjust the size and shape of each plunger tip, ensuring that the quality of each spring loaded pin meets Ra 0.2. In this way, we can greatly reduce the rework and waste of spring loaded pins, while balancing the pace of the production line to improve the flow of high-quality pogo pins to the next workstation. By maintaining a high pace while also ensuring a high success rate, this production efficiency can greatly meet customers’ shipping plans.
Flexible Customization
Johoty is very willing to customize through-hole Pogo Pins for our customers. It’s easy to understand that clients’ projects are different because only projects with highlights can stand out. So, customization becomes very important.
We certainly understand this, from design to production, we can flexibly adjust to meet your personalized needs. This includes different sizes, shapes, connection methods, pin configurations, and packaging. This customized service is like tailoring a piece of clothing, with every detail precisely meeting the customer’s needs, bringing a unique user experience.
For customization, Johoty is professional. Our R&D designs pogo pins based on CAD and FEA, as well as 5-axis and 6-axis CNC. By optimizing the production process, Johoty has shortened the customization time.
Through Hole Pogo Pins Applications:
Connector Solution:
Through hole pogo pins are widely used in electrical equipment and are frequently used in temporary connections. Pogo pins can simplify the connection and disassembly of devices and are also very convenient for device assembly and maintenance. Compared with traditional fixed connection methods, you can quickly plug in and out a pogo pin without additional tools. When repairing equipment, technicians only need to press down on the Pogo pin plunger tip, which quickly disconnects without dismantling anything.
The device using Johoty’s spring loaded pin saved about 28% of the time during maintenance and testing. For example, in some frequently tested electronic devices, you can avoid damage and wear caused by repeated disassembly and assembly if using pogo pin connectors. Its simple operation method also makes the troubleshooting of equipment faster, further improving the overall maintainability and reliability of the equipment.
Mobile devices
Through hole pogo pins are widely used in mobile devices, especially in charging and data interfaces of smartphones and tablets. These compact pogo pins can help mobile devices achieve fast and stable power supply and data transmission.
After connecting the pogo pin to the charging cable, it can charge the phone. At the same time, pogo pin charging can also transfer data, allowing the phone to synchronize or backup files with other devices.
Mobile charging devices reached nearly $20 billion in 2023 and will continue to grow. This can demonstrate the pogo pin connector importance in mobile devices. Through the stability of pogo pins, the device enhances its efficiency in daily use and greatly enhances the user experience. Through this approach, pogo pin connectors provide convenient and reliable connectivity support for modern mobile devices.
3. High-Frequency Communication Equipment ICT Testing
- Background: High-frequency communication devices have very high demands on probe performance to ensure signal integrity and test data accuracy.
- Challenge: High-frequency signals are prone to noise interference, and the stability of the probe’s contact directly impacts the reliability of test results.
- Solution: Our Spring Test Probe uses special electromagnetic shielding technology in its design to effectively reduce noise interference and ensure stable transmission of high-frequency signals.
- Implementation: We applied these Spring Test Probe in ICT testing for high-frequency communication equipment, focusing on optimizing the signal path and conducting multiple tests to verify their effectiveness.
- Results: Signal integrity improved by 40%, and testing accuracy significantly increased. The client reported that Johoty’s Spring Test Probe greatly enhanced the reliability of high-frequency device testing.
4. Medical Electronics FCT Testing
- Background: Medical electronics require extremely precise testing to ensure safety and reliability during use.
- Challenge: Testing environments for medical devices demand high levels of biocompatibility and accuracy from test probes.
- Solution: Our Spring Test Probe is made from medical-grade materials, offering excellent biocompatibility while maintaining high testing accuracy.
- Implementation: These Spring Test Probe was used in FCT testing for medical electronics, with a focus on testing critical components of the devices.
- Results: The fault rate in device testing dropped by 50%, greatly enhancing device reliability. The client praised our Spring Test Probe for its high performance and stability, noting significant improvements in test accuracy and reliability.
5. ICT Testing for High-End Consumer Electronics
- Background: High-end consumer electronics, like smartphones and wearables, need each component to undergo thorough testing to ensure the quality of the final product.
- Challenge: As components become smaller and designs more complex, traditional probes struggle to meet the demands for precision and stability.
- Solution: We introduced our high-precision Spring Test Probe, which are designed to handle the testing needs of small components and provide stable contact.
- Implementation: These Spring Test Probe was fully integrated into the production lines for high-end consumer electronics, with each testing phase optimized and validated.
- Results: The pass rate for products increased by 35%, and testing efficiency during production improved by 20%. The client noted that this greatly boosted the product’s market competitiveness.
6. ICT Applications in Semiconductor Testing
- Background: In semiconductor manufacturing, ICT testing is crucial for ensuring chip quality, with extremely high requirements for probe precision and stability.
- Challenge: Semiconductor chips are complex and tiny, making it hard for standard probes to provide the necessary stability and accuracy.
- Solution: Our custom-designed Spring Test Probe for semiconductor testing offer high stability and precision, meeting the needs of chip testing.
- Implementation: These Spring Test Probe was used in ICT testing for semiconductor production, and its performance was thoroughly evaluated.
- Results: Testing accuracy improved by 45%, and the fault rate during testing dropped by 30%. The client reported that the high precision and stability of our probes significantly enhanced chip quality control.
7. FCT Testing for Industrial Automation Equipment
- Background: FCT testing for industrial automation equipment involves a thorough check of complex electrical systems to ensure the equipment’s stability under various operating conditions.
- Challenge: The electrical systems in automation equipment are complex and varied, requiring test probes to have high contact stability and durability.
- Solution: Our high-reliability Spring Test Probe offers exceptional durability and stability, capable of handling complex electrical testing environments.
- Implementation: These Spring Test Probe was used in FCT testing for industrial automation equipment, with a focus on key electrical components within the system.
- Results: Testing stability improved by 30%, and the fault rate decreased by 25%. The client noted that this significantly enhanced the equipment’s operational reliability and production efficiency.
8. ICT and FCT Applications for High-Precision Testing Instruments
- Background: High-precision testing instruments require rigorous ICT and FCT testing during production to ensure their measurement accuracy and reliability.
- Challenge: The accuracy requirements for testing instruments are extremely high, putting strict demands on the performance of test probes.
- Solution: Our Spring Test Probe provides very high accuracy and stability, meeting the testing needs of high-precision instruments.
- Implementation: These Spring Test Probe was fully applied in the production process of high-precision testing instruments, with detailed testing and calibration.
- Results: The accuracy of the testing instruments improved by 50%, and the fault rate during testing dropped by 35%. The client reported that this greatly enhanced the performance and reliability of the testing instruments.
Through Hole Pogo Pins Advantages:
Unmatched Precision, Boosting Testing Confidence
- Our Spring Test Probe delivers unmatched precision in ICT and FCT with an error margin of just ±0.01mm. This level of accuracy ensures every test is extremely precise, significantly reducing errors. You can rely on consistent and dependable results at every testing stage, which minimizes quality issues caused by test errors.
- Compared to standard probes on the market, our Spring Test Probe improves accuracy by 50%, reducing false positives and negatives, and greatly enhancing consistency and production efficiency. This high level of precision allows us to offer the most reliable testing solutions, ensuring your production line maintains top-notch quality control.
Exceptional Durability, Reducing Replacement Frequency
- Manufactured from high-hardness alloy materials, our Spring Test Probe can withstand up to 5 million test cycles with minimal wear. This remarkable toughness means the spring test probe lasts longer and needs to be replaced less often, which cuts down on maintenance and replacement hassles. Our Spring Test Probe outlasts other similar products by 40%, offering superior durability.
- This means fewer interruptions and maintenance costs due to probe wear, significantly boosting production efficiency and cost-effectiveness. You can focus on production and quality control without worrying about frequent probe replacements.
Quick Response, Optimizing Production Efficiency
- Our Spring Test Probe features a millisecond-level response time, maintaining stable performance even in high-frequency testing environments or large-scale production lines. The quick response time keeps testing running smoothly and boosts overall production efficiency.
- Compared to ordinary probes, our Spring Test Probe offers a 30% improvement in response speed, allowing you to accelerate testing, shorten production cycles, and run your production line more efficiently. Faster response times boost production efficiency and help you meet market demands more swiftly, increasing production flexibility.
High-Temperature Stability, Ensuring Reliable Testing
- Our Spring Test Probe maintains stable performance in environments up to 150°C, ensuring accuracy even under extreme conditions. This high-temperature stability allows the probe to perform reliably in hot environments, ensuring dependable test results. Compared to other products, our Spring Test Probe offers a 25% improvement in high-temperature stability, providing reliable support for applications in extreme conditions.
- Whether for high-temperature testing or special environment testing, our probe delivers excellent performance, maintaining accuracy and consistency despite environmental changes.
High Compatibility, Adapting to Various Testing Platforms
- Designed to be compatible with a wide range of testing platforms and systems, our Spring Test Probe meets both standard and customized testing needs. No matter what testing equipment you use, our probe integrates seamlessly, ensuring smooth testing processes.
- Our design leads the market with a 20% improvement in compatibility, enhancing testing flexibility and simplifying system integration. This means you can use our probe across different production lines and devices without extra adjustments, greatly boosting work efficiency and testing convenience.
Perfect Customization, Meeting Your Unique Needs
- We offer comprehensive customization services for our Spring Test Probe, designing and manufacturing it based on your specific requirements. From probe size and material to functionality, we can tailor spring test probe precisely to meet your testing needs.
- Our top-notch customization guarantees a perfect match and helps clients cut development costs by around 15%. Our precise customization service not only enhances testing efficiency and accuracy but also provides more options and flexibility, helping you better meet market demands and challenges.
FAQ
1. How does the durability of your through hole pogo pins stack up against competitors?
Our through hole pogo pins are made from top-notch materials using cutting-edge manufacturing techniques. Ensuring they last a heck of a long time. They stand up to frequent use and extreme conditions without breaking a sweat in terms of stability and reliability.
2. What advantages do your through hole pogo pins have in electrical performance?
We design through hole pogo pins to max out electrical contact performance, slashing contact resistance, and boosting signal integrity. This means they deliver top-tier performance in data transmission and power supply.
3. Can you talk about the custom solutions you offer?
We’re all about customization. Whether you need different sizes, shapes, mechanical properties, or plating materials we’ve got you covered. We make sure you get the perfect fit for your specific application, with no compromises.
4. How do you ensure your through hole pogo pins are a great bang for the buck?
By streamlining our production processes, using cost-effective materials, and going big on batch production. Johoty manages to keep the quality sky-high and the prices competitive. We endeavor to ensure our customers get the most bang for their buck.
5. What's your quality control process like?
Johoty runs a tight ship with our quality management system. Including checks on raw materials, monitoring production processes, and testing finished products. We ensure every single item meets the highest quality standards.
6. What strategies do you employ to overcome supply chain hurdles and ensure on-time delivery?
With a robust supply chain network and by fine-tuning our inventory management and production scheduling. We stay on top of things, ensuring we deliver on time, every time. Even during periods of market instability or limited availability of materials.
7. What’s your approach to technical support and after-sales service?
We deliver comprehensive technical assistance and customer service. Including installation guidance, performance optimization tips, and swift troubleshooting responses. Customer satisfaction is our top priority.
8. How do your through hole pogo pins keep pace with the swiftly changing technology landscape and market demands?
With ongoing RD investment and market analysis. We keep our designs innovative, staying ahead of tech trends and meeting evolving market demands.
9. What makes the eco-friendly and sustainable of your through hole pogo pins?
Yes, contact us! We’re committed to green production practices. Our designs of through hole pogo pins are focused on recyclability and reducing environmental impact. Aligning with sustainability goals and helping our customers fulfill their eco-friendly commitments.
