Right Angle Pogo Pin Description:
Product Info: The Right Angle Pogo Pin is a high-precision spring-loaded connector designed for side-mounting. It’s built for durability and stability in complex circuit board connections. Made with premium gold-plated materials, it resists corrosion and maintains performance through thousands of cycles. It works perfectly in temperatures from -40°C to +125°C, making it reliable even in tough industrial settings.
Product Features: Designed specifically for side-mounting, the Right Angle Pogo Pin saves space on circuit boards, ideal for compact electronics. Its high conductivity and low contact resistance ensure precise and fast signal transmission, making it perfect for high-frequency applications. The unique spring design enhances connection reliability, keeping it stable even after extended use.
Problem Solved: The Pogo Pin addresses space constraints on circuit boards by reducing installation difficulty and time. It offers stable electrical performance and solves the issues of large and unstable vertical connectors. Its high durability and long lifespan also cut down on maintenance costs for customers.
Specifications: The standard Right Angle Pogo Pin is 3.5mm long with a 0.8mm diameter. It has a 0.7mm compression stroke and a maximum working pressure of 2N, ensuring excellent elasticity and rebound. Custom sizes are available, and the gold-plated exterior provides superior corrosion resistance, enhancing longevity and connection stability.
Applications: The Pogo Pin is used in consumer electronics, smart wristbands, communication devices, medical instruments, robotics, industrial automation, and automotive electronics. Its side-mount design is perfect for compact devices and ensures reliable performance in high-precision signal transmission and space-constrained applications.
Target Industries: Johoty’s Right Angle Pogo Pin is designed for B2B engineers and procurement managers in electronics, communications, automotive, and medical device sectors. It’s ideal for customers needing precise signal transmission and reliable connections, greatly enhancing product performance.
Customer Benefits: Choosing Johoty’s Pogo Pins mean you get a stable, high-precision connection that solves space issues and boosts efficiency. Customization options cater to specific needs, reducing production costs. Its durability and reliability also lower maintenance costs, offering long-term value.
Right Angle Pogo Pin Datasheet:
| Category | Precision Range | Features | Function | Benefits | Applications |
|---|---|---|---|---|---|
| Pin Diameter | 0.15mm – 0.50mm | High tolerance, uniform diameter | Ensures stable contact | Precision connectivity, minimizes signal loss | Mobile devices, connectors |
| Pin Length | 3.0mm – 12.0mm | Consistent length, smooth finish | Accurate alignment with pads | Improves reliability, reduces misalignment | Automotive sensors, electronic boards |
| Spring Force | 15g – 6000g | High consistency spring force | Enables reliable compression | Reduces wear, enhances connection longevity | Test equipment, battery connectors |
| Contact Resistance | < 50mΩ | Low resistance | Provides efficient current flow | Minimizes power loss, ensures signal integrity | RF modules, data transmission |
| Plating Thickness | 0.1µm – 1.27µm | Gold or palladium plating | Improves corrosion resistance | Extends product lifespan, ensures performance | Harsh environments, outdoor electronics |
| Spring Travel | 0.2mm – 2.0mm | Long stroke, smooth travel | Absorbs mechanical stress | Reduces mechanical wear, maintains contact | Wearable devices, precision instruments |
| Operating Temperature | -40°C to 125°C | Heat-resistant materials | Operates in extreme environments | Suitable for both high and low temperature | Aerospace, automotive electronics |
| Current Rating | 1A – 10A | High current-carrying capability | Supports higher electrical loads | Ideal for power-intensive applications | Power supplies, battery connectors |
| Durability | 10,000 – 100,000 cycles | High cycle life | Provides long-term reliable connections | Reduces replacement frequency, cost-effective | Industrial testing, robotics |
| Contact Material | Beryllium copper，brass | Highly conductive, wear-resistant | Ensures strong, reliable electrical contact | Enhances performance, longevity | Military, medical devices |
| Insertion Loss | < 0.1 dB | Low insertion loss | Maintains signal integrity | Ideal for high-frequency applications | RF systems, antennas |
| Shielding Effectiveness | > 80 dB | Excellent EMI shielding | Protects against electromagnetic interference | Ensures signal clarity, prevents data loss | Communication equipment, GPS |
| Surface Flatness | < 0.05mm | Highly precise flatness control | Ensures uniform pressure distribution | Reduces risk of improper connections | Circuit boards, microelectronics |
| Contact Force | 0.2N – 2.5N | Controlled force distribution | Maintains optimal contact pressure | Prevents connection failure, ensures consistency | Semiconductor testing, aerospace |
| Insulation Resistance | > 500 MΩ | High insulation properties | Prevents short circuits | Enhances safety, prevents signal crosstalk | High-voltage systems, battery packs |
| Mounting Type | Surface-mount, press-fit | Side-mounted, easy installation | Provides secure mechanical support | Reduces installation time, enhances stability | Consumer electronics, medical devices |
| Pin Tip Shape | Flat, concave, pointed | Customizable tip shapes | Optimizes electrical contact | Increases contact area, improves reliability | PCB connectors, IC testing |
| Vibration Resistance | 10 Hz – 500 Hz | Resilient to mechanical vibrations | Prevents loss of contact in dynamic environments | Increases reliability in motion environments | Automotive, aerospace |
| Axial Misalignment Tolerance | < 0.05mm | High tolerance for misalignment | Ensures consistent performance despite misalignment | Reduces assembly errors, enhances reliability | PCB testing, mechanical assemblies |
| Coefficient of Friction | < 0.1 | Low-friction contact surfaces | Reduces wear and mechanical stress | Extends product life, enhances durability | High-cycle testing, industrial automation |
Why Choose Johoty’s Right Angle Pogo Pin As Priority?
Choose our Right Angle Pogo Pin for unmatched space-saving design, with 0.01mm precision alignment. They handle temperature extremes from -40°C to +125°C and withstand up to 10,000 insertions, ensuring long-term stability. Our custom meets your needs, boosting product reliability and efficiency to help you stay ahead in the market!
Right Angle Pogo Pin Benefits:
High Stability: Ensuring Efficient Operation
The Right Angle Pogo Pin uses side-mounted installation to ensure consistent quality over long-term use. Each pin undergoes rigorous fatigue testing, with an average lifespan exceeding 10,000 insertions and removals, and a failure rate of less than 0.01%.
This stability significantly reduces maintenance costs and downtime for customers, ensuring smooth and efficient operation. Behind this reliability is our factory’s comprehensive quality control system, where every step is precisely calibrated.
High Cost-Effectiveness: Optimal Return on Investment
With in-house production and advanced manufacturing lines, the Right Angle Pogo Pin combines high quality with industry-leading production cost efficiency. Compared to similar products on the market, the overall cost is reduced by approximately 15%, with bulk purchases offering even greater discounts.
For customers with high usage frequencies, the Right Angle Pogo Pin provides a competitive market advantage due to its excellent cost performance.
Fast Delivery: Seize Market Opportunities
Johoty’s factory features an efficient supply chain management system and automated production equipment, ensuring quick responses to customer orders. Orders can be processed and shipped within as little as 7 days, with a 98% on-time delivery rate.
This shortens delivery times by 20% compared to industry averages, allowing customers to stay ahead in market competition and meet urgent production schedules. Additionally, we can flexibly arrange shipments according to customer requirements while ensuring safe and efficient delivery.
Custom Services: Meeting Personalized Needs
Our factory offers one-on-one custom services, adjusting the specifications and functions of the Right Angle Pogo Pin according to customer needs. Whether it’s pin length, spring pressure, or current tolerance, we provide tailored solutions.
Johoty’s customization delivery rate exceeds 95%, with an average delivery time of 14 days, helping customers quickly obtain Right Angle Pogo Pin that meets its specific application scenarios and enhancing its product’s market adaptability and competitiveness.
Right Angle Pogo Pin Applications:
Consumer Electronics: Internal Connections in Smartphones
- Background: Smartphones have increasingly stringent requirements for internal connectors, needing efficient connections within limited space.
- Challenge: Connectors must not only be highly precise but also meet the demands of tight internal spaces and frequent use.
- Solution: The side-mounted technology of Right Angle Pogo Pin successfully reduced space usage by 30% while maintaining high stability.
- Execution: Collaborating with the top three global smartphone manufacturers, our Right Angle Pogo Pin is now used in 3 million phones.
- Result: Production efficiency improved by 15%, repair rates dropped to 1.1%, and overall production costs decreased by 8%.
Medical Devices: Portable Ultrasound Scanner Connections
- Background: Portable ultrasound scanners, due to their compact size and mobility, require high stability and durability from connectors.
- Challenge: Frequent assembly and disassembly make the durability of connectors and the reliability of side-mounting crucial.
- Solution: High-precision Right Angle Pogo Pin with side-mounting reduce soldering needs, cut connection losses by 50%, and offer excellent corrosion resistance.
- Execution: Applied in 2,000 portable medical devices and tested for high-intensity durability.
- Result: Device failure rates decreased from 3.5% to 0.9%, lifespan extended to 5 years, and customer satisfaction increased by 20%.
Automotive Industry: Electric Vehicle Battery Module Connections
- Background: Electric vehicles have high demands for battery module connections, especially needing stable solutions under high vibration and extreme temperatures.
- Challenge: Traditional connectors struggle with the high-frequency vibrations and temperature changes in electric vehicles, affecting connection stability.
- Solution: Right Angle Pogo Pin uses a resilient design and side-mounting technology to enhance shock resistance and temperature performance.
- Execution: Installed in over 500,000 electric vehicle battery modules, passing a 100,000-kilometer vibration test.
- Result: Right Angle Pogo Pin lifespan increased by 25%, battery efficiency improved by 10%, and maintenance costs reduced by 12%.
Industrial Automation: Precision Connections in CNC Machines
- Background: Precision operation of automated CNC machines depends on stable connectors, especially when working in harsh environments for extended periods.
- Challenge: Industrial environments with high temperatures and pressures require highly reliable connectors with long-term stability.
- Solution: Right Angle Pogo Pin is made from high-temperature materials, capable of operating continuously at 200°C, and side-mounting simplifies the equipment structure.
- Execution: Right Angle Pogo Pin is now widely used in over 1,000 industrial CNC machines.
- Result: Equipment failure rates decreased by 20%, annual maintenance costs reduced by 15%, and annual operating hours increased by 10%.
Aerospace: Satellite Communication Device Connections
- Background: Satellite communication devices must operate in a vacuum and extreme temperatures, placing extreme demands on connectors.
- Challenge: Connectors need to maintain long-term stability and resist pressure and temperature extremes in the harsh conditions of outer space.
- Solution: Right Angle Pogo Pin is specially treated to handle temperature ranges from -50°C to 150°C while ensuring stable signal transmission.
- Execution: Successfully used in five geostationary satellites, with tests confirming stable performance under extreme conditions.
- Result: Signal transmission stability increased by 30%, device lifespan extended to 12 years, and overall project costs reduced by 20%.
Smart Home: Smart Lock Connection Solutions
- Background: Smart locks are a crucial part of smart homes and require highly stable and compact internal circuit connectors.
- Challenge: Limited space and the need for reliable connections during frequent use make traditional methods inadequate.
- Solution: The side-mount design of Right Angle Pogo Pin saves internal space and ensures long-term stability.
- Execution: Successfully implemented in 200,000 smart lock systems worldwide, with positive user feedback.
- Result: Lock failure rates reduced to 0.7%, lifespan extended to 7 years, and installation efficiency improved by 25%.
Communication Equipment: High-Frequency Signal Transmission for 5G Base Stations
- Background: 5G base stations have stringent requirements for high-frequency signal transmission, requiring high-performance connectors for fast and stable signal transfer.
- Challenge: Connectors are prone to signal loss in high-frequency environments, affecting overall performance.
- Solution: The side-mount design of Right Angle Pogo Pin reduces signal interference, improving transmission efficiency by 50%.
- Execution: Successfully applied in 3,000 5G base stations worldwide, with excellent performance over long-term operation.
- Result: Signal loss reduced by 30%, base station energy efficiency increased by 15%, and total costs lowered by 12%.
Defense Industry: Portable Communication Device Connections
- Background: Defense communication devices must function in extreme environments, requiring connectors with high durability and stability.
- Challenge: Devices must withstand harsh battlefield conditions, so connectors need to be waterproof, dustproof, and shock-resistant.
- Solution: Right Angle Pogo Pin features a sealed design and side-mount technology to maintain stable connections in harsh environments.
- Execution: Used in 1,000 portable communication devices, undergoing rigorous environmental testing.
- Result: Damage rates for Pogo Pin decreased by 40%, device lifespan increased by 30%, and customer satisfaction reached 95%.
Right Angle Pogo Pin Advantages:
Unmatched Precision in Side-Mount Installation
- The Right Angle Pogo Pin ensures perfect alignment with PCB board contacts when side-mounted, reducing connection instability. Test results show that after 3000 plug-and-unplug cycles, the contact resistance remains below 0.03Ω, ensuring stable current transfer.
- This precision in side-mounting boosts production efficiency, cuts rework rates caused by soldering errors by 25%, and significantly lowers production costs.
Stability Under High-Frequency Use
- For high-precision equipment, the Right Angle Pogo Pin maintains stability even with frequent use. Real-world tests reveal that after simulating 50,000 cycles, performance degradation is less than 1%, far exceeding industry standards.
- This means customers don’t need to frequently replace or maintain these connectors, reducing downtime and cutting maintenance costs by 20%.
Perfect Fit for Various Applications
- The Right Angle Pogo Pin is versatile, fitting a wide range of applications including consumer electronics, medical devices, and automotive electronics. Its design is optimized to handle extreme conditions, with temperature variations from -55℃ to +125℃, while ensuring reliable connections.
- Customer feedback indicates that in extreme environments, thePogo Pin lasts 50% longer than standard Pogo Pins, reducing equipment failure rates by 15%.
Custom Designs to Meet Individual Needs
- The Right Angle Pogo Pin custom design service lets customers tailor product specs and performance to their specific needs, ensuring a perfect match with their equipment. Johoty’s precision manufacturing can produce custom Pogo Pin with a tolerance of just ±0.005mm, greatly enhancing adaptability and compatibility.
- Data shows that custom Pogo Pin reduces losses due to incompatibility issues, boosts overall system efficiency, and saves customers 12% in total costs.
Perfect Balance of Durability and Cost-Effectiveness
- The Right Angle Pogo Pin is made from high-wear-resistant materials, ensuring superior durability. After 1000 friction tests, surface wear is reduced to 5%, significantly extending the pin’s lifespan.
- Compared to similar products on the market, this Pogo Pin lasts 30% longer, giving customers better value for their money and reducing procurement costs while improving performance.
Ultra-Low Contact Resistance for Better Transmission Efficiency
- With a contact resistance of just 0.02Ω, the Right Angle Pogo Pin is well below the industry standard of 0.05Ω. This ultra-low resistance ensures efficient current transfer, making it ideal for high-power applications.
- Customer test data indicates that in high-power settings, this Pogo Pin improves transmission efficiency by 15%, effectively reducing energy loss and providing a more efficient power solution while cutting operational costs by 8%.
FAQ
When selecting, consider current requirements, connection stability, and space limitations. We offer custom services and can recommend the most suitable size and specifications based on your specific application needs.
The maximum current depends on the selected model and design. Our product line includes pogo pins capable of supporting currents ranging from hundreds of milliamps to several amps. Please read the specifications for specific parameters.
We design the pogo pins with optimized geometry and high-quality materials to minimize signal loss and reflection. Ensuring signal integrity in high-frequency applications.
Through the utilization of premium materials and precise manufacturing techniques, we guarantee outstanding wear resistance and enduring mechanical stability. Our products can withstand tens of thousands of connection/disconnection cycles.
Not need specialized tools, it is easy. However, it is recommended to read our provided guidelines before installation. This is to ensure proper installation and optimal performance.
We design the right angle pogo pin for low maintenance and generally do not require special cleaning. If necessary, you can gently wipe the contact points with a soft cloth and appropriate cleaning agent.
Perfect for applications demanding compact layouts and dependable connections. Such as medical devices, consumer electronics, industrial automation, and automotive electronics.
At the stage of the prototype, consider electrical requirements, mechanical layouts, and environmental conditions. Our engineering team can assist in ensuring that your design fully leverages the advantages of our pogo pins.
Yes, we offer custom services, including specific lengths, diameters, spring forces, current, stroke, and plating materials. This is to meet special application requirements.
You can contact our CFT team for detailed information and professional consultation.
