Solder Cup Pogo Pin Description:
Product Info： The High-Stability High-Precision Solder Cup Pogo Pin is designed for demanding electronic connections. It offers exceptional conductivity and stability, ensuring reliable electrical connections. The cup-shaped head design enhances contact reliability with various pin sizes, preventing connection issues.
Product Function：The Pogo Pin optimizes the soldering process with its cup design, reducing solder joint instability. Precision manufacturing ensures each pin maintains consistent performance, meeting the demands of high-frequency and high-load electrical connections.
Problem Solved：This Solder Cup Pogo Pin addresses the problem of traditional pogo pins failing under high frequency and load. The optimized cup design significantly improves contact stability and conductivity, extending the pin’s lifespan and reducing maintenance costs.
Specifications and Sizes：Available in various specifications, including a standard diameter of 1.5mm and length of 5mm, with custom sizes upon request. Accurate size control guarantees compatibility and reliability for each pin.
Applications：Primarily used in consumer electronics, communication devices, automotive electronics, and medical equipment. The Solder Cup Pogo Pin can handle high frequency and current requirements, making it ideal for applications that demand stable contact.
Target Industries：The Pogo Pin serves electronic manufacturers, automation equipment producers, automotive electronics suppliers, and medical device companies. For these industries, having sturdy connection components is crucial for achieving consistent performance and extended product lifespan.
Customer Benefits：Using the High-Stability High-Precision Solder Cup Pogo Pin greatly improves product quality and reliability, reduces maintenance and replacement frequency, and lowers long-term costs. Customers also benefit from Johoty’s custom services tailored to specific application needs.
Solder Cup Pogo Pin Datasheet:
| Category | Precision Range | Characteristics | Function | Benefits | Applications |
|---|---|---|---|---|---|
| Pin Diameter | 0.5mm – 2.0mm | Small to medium diameter pins | Electrical contact and connection | Compact, fits in tight spaces | Consumer electronics, wearables |
| Length | 2mm – 100mm | Varies according to design | Customized length for specific needs | Versatility in design | Medical devices, automotive sensors |
| Cup Depth | 0.5mm – 10mm | Depth of the cup part | Secure soldering and alignment | Enhanced solder joint reliability | Cable design, electronic modules |
| Material | Brass, Stainless Steel | Different materials for various applications | Conductivity and durability | Long-lasting performance | Aerospace, industrial equipment |
| Plating | Gold, Tin, Nickel | Types of surface coating | Protects from corrosion and wear | Improved longevity and conductivity | Military electronics, high-frequency circuits |
| Contact Resistance | ≥ 15 mΩ | Low contact resistance | Efficient electrical signal transfer | Reduced energy loss | High-speed data transmission, signal processing |
| Temperature Range | -55°C to 150°C | Wide temperature tolerance | Functionality in extreme conditions | Reliability in harsh environments | Automotive, aerospace applications |
| Spring Force | 0.5N – 5.0N | Force needed to compress the spring | Provides stable and consistent pressure | Consistent connection strength | Medical instrumentation, industrial sensors |
| Insertion Depth | 0.5mm – 2.0mm | Depth the pin inserts into the cable | Ensures proper contact and stability | Customizable to fit specific designs | Custom cable designs, modular electronics |
| Insulation Resistance | > 1 GΩ | High insulation resistance | Prevents electrical shorts and leakage | Enhanced safety and performance | High-voltage applications, power supplies |
| Durability | >10,000 cycles | Number of mating cycles | Long-term reliability | Reduced need for frequent replacements | High-use electronic devices |
| Compliance | RoHS, REACH | Compliance with environmental regulations | Ensures safety and regulatory adherence | Meets industry standards | Consumer electronics, industrial electronics |
| Dimensional Tolerance | ±0.01mm | Precision in dimensional measurements | Accurate fit and function | High-quality performance | Precision instruments, high-end electronics |
| Vibration Resistance | 10 g’s | Ability to withstand vibrations | Maintains performance under mechanical stress | Increased durability in dynamic environments | Aerospace, automotive, defense systems |
| Shock Resistance | 50 g’s | Ability to absorb shocks | Protects components from damage | Enhanced product reliability | Portable devices, rugged electronics |
| Conductive Path | Up to 100Ω | Electrical path through the pin | Ensures reliable signal transmission | Low signal loss | Data transmission, signal connectors |
| Cup Shape | Conical, Cylindrical | Shape of the cup head | Affects soldering process and stability | Customizable to application needs | SMT assembly, PCB or cable repair |
| Pin Shape | Round, Square, Flat | Shape of the pin | Affects contact area and electrical performance | Custom fit for specific applications | High-density Cables, custom electronics |
| Mounting Style | Soldering cable | Method of soldering | Ease of integration into cable | Versatility in assembly | Various cable designs, flexible soldering |
| Environmental Protection | IP65, IP67 | Protection against dust and water | Suitable for harsh environments | Enhanced durability and longevity | Outdoor electronics, industrial applications |
| Solderability | High | Ability to be soldered easily | Ensures strong and reliable solder joints | Improved connection stability | Cable manufacturing, electronic assembly |
| Heat Resistance | Up to 300°C | Ability to withstand high temperatures | Maintains functionality under heat stress | Extended product lifespan | Automotive, aerospace components |
Why Choose Johoty’s Solder Cup Pogo Pin As Priority?
Our Solder Cup Pogo Pin features a unique cup-head design, boosting stability by 35%. With high-precision tolerance of ±0.01mm, greatly enhance signal reliability. Withstand temperatures up to 250°C. Choose us to cut maintenance costs and add exceptional value to your project. Order now and experience outstanding benefits!
Solder Cup Pogo Pin Benefits:
Exceptional Quality Stability
The innovative cup head design of Solder Cup Pogo Pin significantly enhances contact stability and long-term reliability. After 20,000 insertion and removal cycles, the contact resistance of our Pogo Pins stays under 15mΩ, which is 40% lower than industry standards.
Our design makes sure your equipment stays steady and reliable, no matter how intense the use. Our Pogo Pins also perform excellently in extreme environments, such as high temperatures, humidity, and vibrations, greatly reducing the risk of contact failures. This stability minimizes maintenance and replacement frequency, lowering overall operating costs and providing substantial long-term benefits.
Furthermore, this durability extends the product’s lifespan, ensuring overall reliability and increasing customer satisfaction and market competitiveness.
Superior Cost Efficiency
Our Pogo Pins achieve significant cost control through optimized production processes and material selection. Each pin is priced 25% lower than similar products on the market.
Even though our prices are lower, we stick to strict quality controls to deliver top-tier performance. This cost-effective solution is perfect for large-scale production and long-term procurement needs, offering a highly competitive price advantage.
By optimizing costs, we help customers lower their purchase expenses while boosting their market competitiveness. Clients can achieve greater profit margins while ensuring quality.
Rapid Delivery Time
Our factory’s efficient production capabilities and streamlined logistics system allow us to deliver high-stability, high-precision Solder Cup Pogo Pin within 15 working days of order receipt. This industry-leading turnaround time significantly shortens customers’ supply chain, reducing production downtime.
Our flexible production scheduling and inventory management systems quickly respond to small and urgent orders, ensuring timely project completion. This fast delivery not only improves production efficiency but also cuts costs associated with supply chain delays, enhancing customers’ market responsiveness and competitive edge.
Personalized Customization Services
We offer comprehensive customization services, including various cup head sizes, material choices, and surface treatments to meet specific customer needs. For each custom project, our engineering team provides professional technical support and solutions within 3 working days.
This customization ensures that the product perfectly matches the customer’s application requirements, enhancing its suitability and performance.
Our flexible approach to customization not only helps clients achieve the best product fit but also strengthens their market position, fulfilling their demands for high quality and personalization, and stimulating their purchasing desires and urgency.
Solder Cup Pogo Pin Applications:
Efficient Contact in Communication Equipment
- Background: Communication devices require efficient contact points to ensure stable signal transmission.
- Challenge: Frequent insertion and removal, along with environmental changes, can lead to contact wear.
- Solution: High-precision Solder Cup Pogo Pin extends contact life, reducing wear.
- Execution: After 20,000 insertions and removals, Pogo Pin maintained stable connections with no performance degradation.
- Result: Signal stability in communication equipment improved by 30%, and equipment lifespan increased by 20%.
Precision Connections for Computer Hardware
- Background: Computer hardware needs precise connections to ensure efficient data transfer between components.
- Challenge: High-density interface spaces are tight, increasing the risk of poor contact.
- Solution: High-precision Solder Cup Pogo Pin offers precise mating, ensuring accurate data transmission.
- Execution: After 10,000 insertions and removals, Pogo Pin achieved a mating rate of 99.8%.
- Result: Failure rate of computer hardware decreased by 20%, improving system stability and performance.
High Reliability in Aerospace Systems
- Background: Aerospace systems operate in extreme conditions, requiring very reliable connections.
- Challenge: Extreme temperatures and vibrations can cause connection failures.
- Solution: High-stability Solder Cup Pogo Pin maintains high reliability under harsh conditions.
- Execution: Tested through temperature changes from -60°C to +150°C and vibration tests, Pogo Pin retained excellent performance.
- Result: Failure rate of aerospace equipment dropped by 35%, boosting overall system reliability and mission success rate.
Stable Connections for Smart Home Devices
- Background: Smart home devices need stable connections to support functions like voice control and automation.
- Challenge: Wireless signals for smart home devices can face interference, affecting connection stability.
- Solution: High-precision Solder Cup Pogo Pin provides stable electrical connections, minimizing interference.
- Execution: After 5,000 hours of testing with multiple devices, Pogo Pin performed stably without connection drops.
- Result: Response time for smart home devices improved by 35%, significantly enhancing user experience.
Signal Transmission in Industrial Automation
- Background: Reliable signal transmission is essential for efficient operation in industrial automation systems.
- Challenge: Electromagnetic interference and noise in industrial environments can impact signal quality.
- Solution: High-precision Solder Cup Pogo Pin effectively shields interference, ensuring signal integrity.
- Execution: In high-electromagnetic interference conditions, Pogo Pin maintained 99.9% signal integrity.
- Result: Production line efficiency increased by 20%, with a 25% reduction in equipment failure rates, ensuring smooth production.
Connections in Automotive Electronics
- Background: Automotive electronics involve complex connections with sensors and control units, requiring high stability.
- Challenge: Vibration and temperature changes during driving affect connection stability.
- Solution: High-stability Solder Cup Pogo Pin offers solutions for vibration and high-temperature environments.
- Execution: Tested for 3,000 hours at temperatures from -40°C to +125°C, Pogo Pin maintained performance without degradation.
- Result: Reduced automotive electronics failure rate by 30%, boosting system reliability and driving safety.
Fast Charging in Consumer Electronics
- Background: With the rise of fast-charging tech, stability in charging ports for devices like phones and tablets is crucial.
- Challenge: High current can overheat the port, impacting charging efficiency and safety.
- Solution: High-precision Solder Cup Pogo Pin manages large electrical currents effortlessly while keeping cool.
- Execution: In 2,000 hours of high-current testing, Pogo Pin reliably supported up to 5A with no overheating or damage.
- Result: Charging efficiency improved by 25%, reducing charging time by 15%, enhancing user experience.
Connection Stability in Medical Devices
- Background: High-precision medical equipment demands stable connections, especially for surgical monitoring and vital signs tracking.
- Challenge: Frequent use and high temperatures can cause connection failures, affecting performance and safety.
- Solution: High-stability Solder Cup Pogo Pin ensures long-term stability under high temperature and load conditions.
- Execution: After 20,000 high-temperature and high-load tests, Pogo Pin operated stably at 60°C with no contact failures.
- Result: Reduced medical device failure rate by 40%, enhancing reliability and patient safety.
Solder Cup Pogo Pin Advantages:
Exceptional Stability
- Our high-stability, high-precision Solder Cup Pogo Pin excels in reliability. After 50,000 insertions, they maintain a contact stability of 98.5%, well above the industry standard of 90%.
- This stability ensures reliable electrical connections and reduces equipment failure rates. Made from durable, high-quality materials, Pogo Pin offers outstanding long-term performance, making them ideal for demanding industrial applications and reducing maintenance costs.
Precise Cup Head Design
- Equipped with a cup head design with a ±0.01mm tolerance, our Solder Cup Pogo Pin far exceeds the ±0.03mm standard of most products on the market. This precision enhances electrical contact accuracy and signal stability.
- The improved design reduces signal interference and loss, making Pogo Pin perfect for high-precision electronic devices. This enhancement boosts overall device performance and reliability, ideal for high-end applications.
Enhanced Corrosion Resistance
- Specially treated, our Solder Cup Pogo Pin exhibits excellent corrosion resistance. After 500 hours of salt spray testing, they achieve a corrosion resistance rate of 99%, compared to the 80% of standard products.
- This superior performance ensures reliable operation in humid and corrosive environments, maintaining excellent electrical performance and extending device life while lowering maintenance and replacement costs.
Efficient Thermal Management
- Our Solder Cup Pogo Pin excels in thermal management. With temperature rise under continuous high load kept below 15°C, compared to the industry standard of 25°C, our pins effectively manage heat. This reduces the impact of overheating on performance and ensures stability in high-temperature environments.
- Excellent heat dissipation extends the product’s lifespan and enhances performance in high-frequency, high-power applications, making Pogo Pin suitable for demanding industrial and electronic devices.
Flexible Compatibility
- The design of our Solder Cup Pogo Pin offers high compatibility with over 90% of packaging standards on the market. This flexibility and diverse design reduce compatibility issues during design, improving adaptability.
- Engineers benefit from more design options and fewer compatibility-related changes, boosting market adaptability and production efficiency.
Premium Customization Service
- Johoty provides comprehensive customization services tailored to specific customer needs. Whether it’s size, material, or structure, we offer flexible adjustments to meet unique requirements.
- Our customization ensures customers receive high-performance Solder Cup Pogo Pin that fits its exact needs, along with expert technical support and service.
- This capability enhances market competitiveness and meets unique application demands, providing tailored solutions that precisely address every requirement.
FAQ
An electronic connector secures and connects bare wires through soldering. It finds widespread use in situations necessitating trustworthy electrical links. Notably in cutting-edge electronic appliances, aerospace applications, military hardware, and industrial automation setups.
The advantages of pogo pin include providing stable and reliable electrical connections. Resistance to high temperatures and chemical corrosion, suitability for various sizes of wires, and ease of installation and maintenance.
The particular demands of the application must be carefully evaluated. Encompassing elements such as dimensions, configuration, material selection, electrical performance criteria, environmental factors, and budgetary limitations.
Yes, pogo pins are typically designed to be heat-resistant, manufactured using high-performance materials, and can operate stably in high-temperature environments. However, the specific temperature range should be determined based on the specifications of the chosen pogo pins.
Solder cup pogo pin isengineered with a focus on facilitating replacement and maintenance procedures. Allowing for quick reconnection or replacement of damaged wires through soldering. However, proper soldering techniques are essential for guaranteeing peak performance.
Solder cup pogo pin optimizes signal transmission by reducing contact resistance and providing stable physical connections. Selecting the appropriate pogo pins and proper installation are essential in optimizing signal quality.
When considering cost-effectiveness. It’s imperative to consider both the initial procurement outlay and the enduring operational expenditures. Including maintenance, replacement, and potential downtime losses. Choosing cost-effective solder cup pogo pin can reduce overall ownership costs while ensuring performance.
