Bent Spring-loaded Pin Description:
Product Info: Johoty’s bent spring-loaded pin is made from advanced conductive materials for superior conductivity and mechanical durability. Gold plating enhances its resistance to oxidation and corrosion, ensuring stable performance in harsh environments. Meets ISO9001 and RoHS for long-lasting reliability.
Product Function: It features a unique bent leg design that adapts to various installation constraints. Whether for small precision or complex devices, it provides reliable electrical connections. Its high elasticity maintains efficient contact even under pressure or vibration, with customizable leg sizes offering design flexibility.
Problem Solved: Limited space in complex circuit designs often leads to connection issues and poor accuracy. The spring-loaded pin flexible bent leg addresses this challenge by providing stable connections in tight spaces. It fits various irregular surfaces, avoiding contact issues and signal degradation common with traditional connectors, enhancing device stability and lifespan.
Specifications: Spring-loaded pin comes in customizable sizes, with diameters from 0.5mm to 5mm and lengths up to 50mm. The leg angles can be adjusted from 90 to 180 degrees, with precision up to ±0.03mm. Johoty offers custom machining to meet specific requirements, catering to diverse applications.
Applications: Spring-loaded pin is used in medical devices, communication stations, consumer electronics, automotive electronics, robotics, and aerospace. Its flexible bent design suits tight spaces, like surgical instruments and compact wearable devices, ensuring stable performance even under high-frequency conditions.
Target Customers: Key customers include medical device manufacturers, telecom equipment developers, automotive electronics engineers, aerospace technicians, and high-end consumer electronics teams. Johoty’s pogo pins offer competitive solutions for industries requiring precise and reliable connections, giving clients a market edge.
Customer Benefits: By using Spring-loaded pin, clients gain customized solutions, reducing design limitations. Its excellent conductivity and elasticity lower maintenance costs and boost overall reliability. Johoty’s quick delivery and professional support further enhance market responsiveness and competitive advantage.
Bent Spring-loaded Pin Datasheet:
| Category | Precision Range | Key Features | Function | Benefits | Applications |
|---|---|---|---|---|---|
| 90° Bent Pin | ±0.01 mm | Right-angle design, strong connection | Provides compact routing in tight spaces | Space-saving, maintains strong electrical contact | Circuit boards, connectors |
| 120° Bent Pin | ±0.02 mm | Angular bent, moderate force application | Ensures moderate flexibility in connections | Balanced contact pressure | Automotive sensors, electronic modules |
| 135° Bent Pin | ±0.015 mm | Large angle for wide routing | Allows wider design flexibility | Reduces stress on components | Industrial controls, robotics |
| 180° U-Shaped Pin | ±0.01 mm | U-shaped for parallel contact | Creates dual-contact points for stability | Increased reliability in signal transmission | Mobile devices, consumer electronics |
| Z-Shaped Pin | ±0.01 mm | Compact, zig-zag form for tight configurations | Allows multi-level contact in tight areas | Enhances mechanical robustness | Wearable electronics, miniaturized devices |
| S-Shaped Pin | ±0.01 mm | Curved S-shape for flexibility | Ensures dynamic contact | Prevents misalignment in moving parts | Medical devices, flexible connectors |
| L-Shaped Pin | ±0.005 mm | Short right-angle design for compact boards | Simplifies PCB layout | Minimizes space requirements | Drones, compact electronic boards |
| T-Shaped Pin | ±0.005 mm | Horizontal base for dual-direction contact | Distributes pressure evenly | Offers high contact reliability | High-speed data transfer ports |
| Curved J-Shaped Pin | ±0.015 mm | Curved for strong spring force | Provides secure, consistent contact | Ensures strong mechanical connection | RF modules, wireless devices |
| Circular Bent Pin | ±0.01 mm | Rounded for rotational alignment | Ensures uniform contact under rotation | Enhances contact stability | Rotary encoders, position sensors |
| C-Shaped Pin | ±0.02 mm | Semi-circular design for moderate flexibility | Absorbs mechanical shocks | Increases durability under vibration | Automotive, industrial automation |
Flat Bent Pin |
±0.005 mm | Flat profile for precise horizontal connections | Provides surface-level contact | Maximizes contact area | Flat-panel displays, precision sensors |
| Double Bent Pin | ±0.01 mm | Multiple bends for added flexibility | Creates complex routing paths | Adapts to intricate designs | Complex PCB layouts, aerospace electronics |
| Offset Bent Pin | ±0.015 mm | Offset for avoiding obstacles on boards | Avoids interference with other components | Maintains design flexibility | High-density electronic assemblies |
| Tapered Bent Pin | ±0.01 mm | Tapered design for fine-tuning contact pressure | Adjusts contact pressure dynamically | Enhances signal integrity | RF connectors, signal processing boards |
| Wide-Angle Bent Pin | ±0.02 mm | Large bending angle for wide clearance | Enables wide circuit routing | Reduces risk of short circuits | Power electronics, heavy machinery controls |
| Narrow-Angle Bent Pin | ±0.005 mm | Small bending angle for precision assemblies | Ensures tight configuration | Optimizes space usage | Miniature electronics, medical devices |
| Double-Ended Bent Pin | ±0.01 mm | Bent at both ends for dual connections | Creates two points of contact | Increases reliability in power connections | Battery connections, energy storage systems |
| Reverse Bent Pin | ±0.01 mm | Reverse curve for backward-facing contacts | Provides backward connection flexibility | Improves accessibility in tight spaces | Robotics, hard-to-reach areas in electronic assemblies |
| Custom Bent Pin | ±0.005 mm – ±0.02 mm | Fully customizable shapes to meet specific needs | Tailored for complex designs | Ensures perfect fit for any application | Specialized industrial machinery, one-off electronics applications |
| Contact Force | 0.25 N to 2.5 N | Consistent contact force with low variability | Provides stable electrical connections | Minimizes wear and tear on contacts, increases durability | PCB testing, IC testing, battery connections |
Plating Thickness |
1 µm to 10 µm | Gold, nickel, or rhodium coatings with precise control | Ensures good conductivity and corrosion resistance | Enhanced lifespan, lower contact resistance | RF connectors, high-frequency applications |
| Spring Compression Distance | 0.5 mm to 6 mm | Precisely controlled spring length for accurate travel | Absorbs mechanical tolerances | Adaptability to varying PCB layouts, ensures constant pressure | Electrical connectors, medical devices |
| Pin Diameter | 0.2 mm to 1.2 mm | Fine to ultra-fine diameters | Fits in compact layouts, reduces footprint | Maximizes space efficiency, enables miniaturization | Mobile devices, miniaturized circuits |
| Total Length | 3 mm to 20 mm | Customizable lengths based on application needs | Provides flexibility for design integration | Versatile for different product form factors | Wearables, smart cards, IoT devices |
| Pin Tip Shape | Flat, convex, dome | Different tip geometries for optimized contact | Enhances contact reliability and wear resistance | Better conductivity, prolonged contact life | Automated test equipment (ATE), semiconductor test boards |
| Spring Load Variance | ±0.05 N | Tight tolerance on spring load force | Ensures uniform electrical connection under load | Stable performance across multiple pins | IC packaging, socket connectors |
| Current Rating | 1A to 20A | High current carrying capacity with minimal heating | Transmits signals or power safely | Reduces power loss and overheating | Power supplies, charging systems |
| Contact Resistance | 10 mΩ to 50 mΩ | Low and stable resistance for reliable signal transmission | Minimizes voltage drop and power loss | Improved efficiency and signal quality | High-speed data transmission, RF applications |
| Spring Material | Beryllium copper, stainless steel | Durable and corrosion-resistant materials | Provides consistent mechanical force | High durability, long service life | Aerospace, defense electronics |
| Pin Material | Brass, phosphor bronze | High conductivity and mechanical strength | Conducts signals or power efficiently | Improved reliability, reduced electrical losses | Automotive electronics, medical devices |
| Pin Tip Hardness | 40 to 60 HRC | Hardened tip for wear resistance | Extends operational lifespan under mechanical stress | Increased pin life, lower maintenance costs | Test probes, contact interfaces |
| Insertion Force | 2 N to 10 N | Controlled force for engaging with sockets | Ensures reliable and consistent engagement | Reduces wear on connectors, prolongs life cycle | PCB connectors, battery charging contacts |
| Operating Temperature | -40°C to 125°C | Wide temperature tolerance for use in harsh environments | Performs consistently in extreme conditions | Increases reliability in diverse environments | Automotive, industrial machinery |
| Mechanical Cycle Life | 100k to 1 million cycles | High durability for long-term use | Ensures repeated use without degradation | Cost-effective over time, reduced downtime | Automated testing, data connectors |
| Resistance to Vibration | 1 to 10 Gs | Tested for vibration resistance | Maintains contact integrity during vibration | Reduces failures in high-vibration environments | Automotive, aerospace electronics |
| Sealing | IP65 to IP68 | Waterproof and dustproof sealing options | Protects contacts from environmental contaminants | Ensures reliable operation in challenging conditions | Outdoor electronics, automotive |
| Solderless Attachment | Compression-fit | No need for soldering, uses pressure for attachment | Enables easier assembly and disassembly | Reduces production costs, allows for repairs or adjustments | Modular systems, repairable electronics |
| Coaxial Signal Integrity | Up to 40 GHz | Optimized for high-frequency signals | Transmits high-speed data with minimal loss | Improved signal integrity in high-speed applications | RF testing, communications systems |
| Pin Deflection | ±0.05 mm | Precision-controlled deflection for bending applications | Prevents misalignment during contact | Improved mechanical reliability | Flexible circuits, mobile device connectors |
Why Choose Johoty’s Bent Spring-loaded Pin As Priority?
Choose Johoty’s precision bent Spring-loaded Pin, with up to 50 custom shapes and sizes, meeting 99% of unique design needs. With tolerance of ±0.02mm and a 30% faster delivery time, we boost assembly efficiency. Opt for us and enjoy the perfect blend of accuracy and speed—order now and succeed!
Bent Spring-loaded Pin Benefits:
Stable Quality: Top Precision and Durability
Our high-precision, bendable spring-loaded pin is customized in various shapes and sizes, ensuring that each batch has a size tolerance within ±0.005 millimeters. This greatly boosts connection stability and reliability.
Especially over long-term use, the spring-loaded pin exhibits exceptional wear resistance and fatigue resistance, with an average lifespan exceeding 10,000 insertion cycles—far above industry standards.
This superior precision and stability help customers avoid the risk of pin failures in harsh environments, substantially reducing maintenance and replacement costs.
High Cost-Efficiency: Customized Solutions Reduce Waste
Our bendable spring-loaded pin not only excels in quality but also in cost control. By optimizing our production processes, we reduce the manufacturing costs of each batch by 15%-20%.
We offer various customizable shapes and sizes based on specific customer needs, effectively reducing unnecessary material waste. For customers who need bulk purchases, the cost efficiency is even more apparent, significantly improving the cost-performance ratio.
This cost control helps customers save on their budget and speeds up purchasing decisions.
Fast Delivery: Flexible Production Boosts Efficiency
With advanced production lines and highly automated equipment, we handle complex customization needs flexibly and ensure delivery within 15 business days. Compared to the industry average of 30 days, our faster delivery time is reduced by 50%, giving customers more market opportunities.
This rapid response is highly competitive, especially for urgent projects. Such quick and efficient delivery minimizes uncertainties in the supply chain, allowing customers to confidently plan their production and project schedules and boosting their urgency to place orders.
Perfect Customization Service: Meeting the Toughest Demands
Our bendable spring-loaded pin offers standardized products and provides precise customization based on specific customer needs. Whether it’s the shape, size, or surface treatment of the pins, we offer comprehensive customization. Our CFT team provides detailed design proposals and quotes within 48 hours.
With a qualification rate of over 99.8% and a customer satisfaction rate of 98% for customized orders, our efficient and accurate customization service ensures optimal product functionality, increasing customers’ urgency and trust in making a purchase decision.
Bent Spring-loaded Pin Applications:
Upgrading Automation Line Contacts
- Background: Automation lines require high contact stability over long periods of operation.
- Challenge: Traditional contacts wear out easily, leading to poor connections and production halts.
- Solution: Use high-stability, high-precision Spring-loaded Pin with various pin shapes and sizes to optimize connection stability.
- Execution: Customize the Spring-loaded Pin according to equipment needs to ensure optimal performance at each connection point.
- Result: Reduced line faults by 30%, increased mean time between failures by 40%, and improved overall production efficiency by 25%.
Precision Connections for Medical Devices
- Background: Medical devices need precise connections to ensure accurate diagnostics and treatments.
- Challenge: Traditional connectors fall short in accuracy and stability, affecting device performance and precision.
- Solution: Use high-precision Spring-loaded Pin designed with various pin shapes to meet different medical device requirements.
- Execution: Customize the Spring-loaded Pin for each medical device to ensure connection stability and reliability.
- Result: Reduced device failure rates by 20%, increased diagnostic accuracy by 15%, and cut maintenance costs by 25%.
Enhancing Durability for Consumer Electronics
- Background: Consumer electronics require durable and stable connectors to withstand frequent use.
- Challenge: Ordinary connectors may fail over time, impacting the product’s user experience.
- Solution: Use high-stability, high-precision Spring-loaded Pin with various pin shapes and sizes to enhance connector durability.
- Execution: Customize the Spring-loaded Pin based on product design requirements to ensure stable performance over the long term.
- Result: Reduced product returns by 15%, increased customer satisfaction by 20%, and extended device lifespan by 30%.
Design Aesthetics for High-End Consumer Goods
- Background: High-end consumer products need not only functionality but also to meet design aesthetic standards.
- Challenge: Traditional connectors can limit design aesthetics, affecting the product’s market competitiveness.
- Solution: High-precision Spring-loaded Pin with various pin shapes to match the design requirements of premium products.
- Execution: Customize the design to ensure that Spring-loaded Pin is not only functional but also seamlessly integrate with the product’s design.
- Result: Increased consumer satisfaction by 35%, received industry praise for product design, and significantly enhanced market competitiveness.
Optimizing Heat Dissipation in Electrical Equipment
- Background: Electrical equipment needs effective heat dissipation during operation to prevent overheating.
- Challenge: Conventional connectors do not provide adequate heat dissipation, affecting equipment performance and lifespan.
- Solution: Use high-precision Spring-loaded Pin with various pin shapes to optimize heat dissipation.
- Execution: Customize the Spring-loaded Pin to ensure optimal heat dissipation performance.
- Result: Lowered equipment operating temperature by 10%, improved heat dissipation efficiency by 25%, and reduced equipment failure rates by 20%.
High-Precision Connections for Aerospace Parts
- Background: Aerospace components require extremely precise and stable connections to handle extreme operating conditions.
- Challenge: Traditional connectors often fail to meet the aerospace industry’s strict standards and harsh environments.
- Solution: Use high-stability, high-precision Spring-loaded Pin with various pin shapes and sizes to suit different conditions.
- Execution: Customize the Spring-loaded Pin precisely for aerospace components to ensure stable connections.
- Result: Increased component reliability by 40%, met stringent aerospace testing standards, and enhanced overall system performance.
Optimizing High-Frequency Operations for Industrial Equipment
- Background: Industrial equipment demands stable connectors for high-frequency operations.
- Challenge: Conventional connectors can fail or degrade in performance under high-frequency use.
- Solution: High-precision Spring-loaded Pin with various pin shapes designed to maintain stability during high-frequency operations.
- Execution: Tailor the Spring-loaded Pin to ensure consistent performance during high-frequency operations.
- Result: Reduced equipment failure rate by 25%, improved operational stability by 30%, and significantly increased production efficiency.
Vibration Isolation for Transport Equipment
- Background: Transport equipment encounters strong vibrations during transit, requiring effective isolation solutions.
- Challenge: Ordinary connectors fail to isolate vibrations effectively, leading to equipment damage during transport.
- Solution: Use high-stability, high-precision Spring-loaded Pin designed to meet vibration isolation needs.
- Execution: Implement customized designs of Spring-loaded Pin to ensure equipment stability during transport.
- Result: Reduced equipment damage rate during transport by 20%, decreased vibration impact, and significantly improved equipment safety.
Bent Spring-loaded Pin Advantages:
Precise Fit for Various Pin Shapes
- Our high-stability, high-precision spring-loaded pin is designed to fit a variety of pin shapes and sizes. Whether you have standard right-angle pins or complex custom shapes, we can match them precisely.
- Using advanced CAD/CAM technology, we ensure that each spring-loaded pin tolerance is within ±0.02mm, significantly improving the fit accuracy, reducing assembly errors, and enhancing overall system stability and reliability.
- This precise fitting capability makes our pins exceptional for complex electronic and mechanical applications, boosting product performance and market competitiveness.
Exceptional Durability and Stability
- Our spring-loaded pin is made from high-strength alloy materials, offering excellent wear resistance and pressure resistance. Through rigorous material testing and long-term durability checks, our pins maintain stable performance even with frequent use.
- Specifically, our spring-loaded pin has undergone 10,000 cycle tests to ensure they remain functional in harsh environments. This enduring stability reduces maintenance frequency and costs, making your system more reliable over the long term.
Custom Solutions for Unique Needs
- We offer comprehensive customization services to design and manufacture spring-loaded pin according to your specific needs. Whether it’s length, diameter, spring force, or end shape, we can make precise adjustments to meet your unique application requirements.
- For example, we provide size options ranging from 0.5mm to 10mm and can adjust the spring strength based on load requirements. This flexible customization ensures each spring-loaded pin perfectly fits your actual needs, improving application adaptability and effectiveness.
Fast Delivery Speeds Up Project Timelines
- We have an efficient production line and a responsive service team that can complete orders in the shortest time possible. Typically, from order confirmation to the delivery of spring-loaded pin takes no more than 15 business days, greatly shortening project development cycles.
- Our facilities are equipped with advanced automation and strict quality control systems, ensuring each spring-loaded pin meets high-quality standards within the agreed timeframe. Our fast delivery capability helps customers reduce product launch times and boosts market competitiveness.
Exceptional Cost-Effectiveness
- By optimizing production processes and material procurement, we offer highly competitive prices while maintaining high precision and stability for our spring-loaded pin.
- Through refined management and large-scale production strategies, we keep production costs at a minimum. For example, bulk purchasing and production allow us to reduce costs by 10%-20%, which we pass on to our customers.
- Our cost-effective spring-loaded pin not only enhances customer economic benefits but also strengthens product competitiveness in the market.
Comprehensive Technical Support and Service
- We provide extensive technical support to assist customers with design, selection, and application issues. Our CFT team has extensive industry experience and expertise, offering optimal technical solutions and advice for specific applications.
- Whether it’s selecting or optimizing spring-loaded pin, we provide detailed answers and support. For instance, through technical consultation and simulation testing, we help customers optimize their pin designs to improve system performance and reliability.
- Our comprehensive technical support ensures customers achieve the best experience and results.
FAQ
A bending spring-loaded pin is a type of pogo pin designed specifically for creating stable, reliable electrical connections in electronic devices. Its bent design is meant to offer more flexible installation options. Tailored for applications where space is at a premium or special design considerations are required.
The top advantages include exceptional electrical performance, high reliability, durability, and the flexibility to meet complex design needs.
Price usually hinges on the cost of materials, the complexity of production, and the volume of the order. As well as any specific customization requested by the customer.
Yes, bulk orders often qualify for volume discounts since they spread out fixed production costs, reducing the cost per unit.
Custom designs may require additional engineering and manufacturing resources. Making them potentially more costly. However, this also varies based on the complexity of customization and your order volume.
Directly contact us with your specific technical specifications and quantity needs to get an accurate quote.
Quotes usually cover the costs of the bending spring-loaded pin and delivery fee. We offer customers the best-tiered price.
Rush orders might incur additional charges if they require priority production or expedited shipping.
Planning, ordering large quantities, providing clear specifications, and establishing a long-term relationship. These are all effective strategies for securing the best price.
Yes, prices may be possibly revised over time owing to fluctuations in raw material expenses. As well as changes in production costs, or worker salary big changes.
