Threaded Pogo Pins Description:
Product Info： High-precision Threaded Pogo Pins are made from premium materials like beryllium copper, offering excellent corrosion resistance and durability. Their precise threading ensures stability and long-lasting performance, perfect for high-frequency connections in demanding electronics.
Product Function：The threaded design of these Pogo Pins guarantees stable connections, preventing loosening and providing reliable contact over time. They excel in harsh environments with superior conductivity and mechanical performance, boosting operational efficiency.
Problem Solved：Threaded Pogo Pins address the common issue of loosening seen in standard Pogo Pins. Their precise threading makes them ideal for high-vibration settings, ensuring device safety and stability while reducing maintenance costs and extending the equipment’s lifespan.
Specifications：Threaded Pogo Pins come in diameters from 0.1mm to 50mm, with lengths tailored to customer needs. Standard screw thread ranges from M1 to M10, allowing for flexible application in various complex environments. Custom sizes are available based on requirements.
Applications：These pins are used widely in high-precision automation, advanced testing equipment, medical devices, and consumer electronics. They provide exceptional performance in situations demanding precise and reliable connections, ideal for precision-focused engineers.
Target Industries：Threaded Pogo Pins are designed for high-precision electronics manufacturing, ATE automation testing, medical device engineering, high-end communications, and aerospace sectors. They offer stable solutions for demanding projects, enhancing overall product quality.
Customer Benefits：Threaded Pogo Pins enhance reliability, cut maintenance, and boost efficiency. Customers benefit from Johoty’s custom services, tailored to their specific needs, enhancing their market competitiveness.
Threaded Pogo Pins Datasheet:
| Category | Precision Range | Characteristics | Function | Benefits | Applications |
|---|---|---|---|---|---|
| Pin Diameter | 0.15 mm – 20 mm | Various diameters available for different needs | Electrical contact | Flexible to different designs | Electronics, Consumer Devices |
| Pin Length | 2 mm – 100 mm | Adjustable lengths for varied applications | Connection reach | Customizable to specific requirements | PCBs, Connectors |
| Pin Pitch | 0.15 mm – 1.5 mm | Distance between pins | Alignment of multiple connections | Space-efficient design | High-density circuits |
| Thread Type | M2, M3, M4, etc. | Metric or non-metric threading options | Secure mechanical attachment | Reliable and stable connections | Mechanical assemblies |
| Insulation Resistance | 10^6 – 10^9 ohms | High resistance to electrical leakage | Prevents short circuits | Enhanced safety and durability | High-voltage applications |
| Contact Material | Gold, Nickel, Silver | Different materials for various conductivity and durability | Conductive connections | Long-lasting and reliable contacts | Electrical connectors |
| Spring Force | 0.15 N – 50 N | Various spring forces for different actuation requirements | Consistent contact pressure | Adjustable force for different needs | Mobile devices, Testing equipment |
| Temperature Range | -40°C to +125°C | Wide range for extreme environments | Operation in varied conditions | Versatile in harsh conditions | Automotive, Aerospace |
| Operating Voltage | 3V – 30V | Different voltage ratings for specific applications | Voltage-specific contact | Suitable for a range of devices | Consumer electronics, Industrial |
| Contact Resistance | ≥ 15 mΩ | Low resistance for efficient signal transmission | High-quality electrical signal | Improved performance and signal integrity | Communication systems |
| Durability | 10,000 – 1,000,000 cycles | Varies based on material and design | Long-term reliability | Reduced maintenance and replacement costs | High-use environments |
Size Tolerance |
±0.01 mm | Precision manufacturing for tight tolerances | Accurate fit | Improved reliability and performance | High-precision electronics |
| Corrosion Resistance | High, Medium, Low | Resistance to environmental factors | Protection from corrosion | Longer lifespan in harsh environments | Marine, Industrial |
| Current Rating | 1 A – 50 A | Current carrying capacity | High current applications | Prevents overheating | Power connectors |
| Mechanical Strength | High, Medium, Low | Varies with material and design | Mechanical stability | Enhanced durability | Structural applications |
| Electrical Noise | Low, Medium, High | Noise level in electrical signals | Signal integrity | Improved signal quality | High-frequency circuits |
| Thread Depth | 1 mm – 5 mm | Depth of the threaded section | Secure engagement | Better mechanical stability | Mounting and securing |
| Temperature Coefficient | Low, Medium, High | Variation in properties with temperature changes | Consistent performance | Stable performance across temperatures | High-precision instruments |
| Surface Finish | Matte, Polished, Coated | Different finishes for aesthetics and functionality | Aesthetic appeal, reduced friction | Improved appearance and functionality | High-visibility components |
| Contact Configuration | Single, Dual, Multi | Number and arrangement of contacts | Multiple connection points | Versatile in different applications | Complex electronic systems |
| Fine Thread – Metric (M0.8 to M1.6) | ±0.005 mm | Compact size, high density | Enables secure, precise connections | Increases component density, enhances precision | Microelectronics, medical devices |
| Fine Thread – Imperial (No. 0 to No. 80) | ±0.005 in | High thread integrity | Provides fine adjustment capability | Improved fine-tuning and stability | Aerospace, instrumentation |
| Coarse Thread – Metric (M1.6 to M3) |
±0.01 mm |
Stronger grip in softer materials | Provides fast fastening with minimal rotation | Reduces wear, speeds up installation | Consumer electronics, automotive |
| Coarse Thread – Imperial (No. 80 to 1/4 in) | ±0.01 in | Robust and versatile | Handles higher load-bearing capacity | Increased durability, ease of assembly | Industrial equipment, power tools |
| Extra Fine Thread – Metric (M0.5 to M1) | ±0.003 mm | Extremely high precision | Ideal for miniature components | Enhances micro-component precision | Optical devices, precision instruments |
| Extra Fine Thread – Imperial (No. 00 to No. 4) | ±0.003 in | Ultra-fine adjustments | Allows extremely accurate positioning | Enables critical alignment | Telecommunications, sensors |
| Left-hand Thread (Metric M1.5 to M4) | ±0.01 mm | Reverse threading | Prevents loosening under counter-rotation | Increases safety and reliability | Automotive, heavy machinery |
| Left-hand Thread (Imperial 1/4 in to 1/2 in) | ±0.01 in | Anti-loosening properties | Provides security in rotating applications | Improves performance in dynamic environments | Aviation, marine applications |
| Trapezoidal Thread – Metric (M2 to M6) | ±0.01 mm | High load-bearing | Ideal for linear motion and power transmission | Enhances force transmission, reduces backlash | Robotics, CNC machinery |
| Acme Thread (1/4 in to 1 in) | ±0.02 in | Smooth load transfer | Allows high-efficiency power transmission | Reduces friction, increases lifespan | Heavy-duty machines, conveyors |
| Buttress Thread – Metric (M2 to M5) | ±0.01 mm | High axial load capacity | Provides strength in unidirectional forces | Improves load-handling in one direction | Hydraulic systems, presses |
| Buttress Thread – Imperial (1/4 in to 1/2 in) | ±0.02 in | Resistance to high stresses | Ideal for single-direction load applications | Prevents failure under extreme loads | Structural components, military equipment |
| Square Thread – Metric (M3 to M6) | ±0.015 mm | High shear resistance | Ideal for high-precision linear motion | Provides smoother, more precise movement | Precision actuators, aerospace |
| Square Thread – Imperial (No. 10 to 1/2 in) | ±0.015 in | Low friction, high strength | Facilitates accurate positioning | Reduces wear, ensures long service life | Medical equipment, lab devices |
| Multi-start Thread – Metric (M2 to M4) | ±0.008 mm | Multiple thread starts | Enables faster travel per rotation | Increases speed without compromising precision | Electric motors, fast assembly tools |
| Multi-start Thread – Imperial (No. 4 to 1/4 in) | ±0.01 in | Fast-acting threads | Allows high-speed actuation | Improves efficiency in fast-moving parts | Automation systems, robotics |
| Self-tapping Thread (M2 to M5) | ±0.02 mm | Thread-forming ability | Cuts its own thread in material | Reduces installation time, eliminates pre-tapping | Plastics, sheet metal assembly |
| Self-locking Thread – Metric (M1.5 to M4) | ±0.015 mm | Anti-vibration properties | Prevents loosening in dynamic environments | Increases safety, reliability in moving parts | Automotive, industrial equipment |
| V-thread – Metric (M0.5 to M2.5) | ±0.003 mm | Common general-purpose thread | Facilitates versatile mechanical fastening | Provides high strength in compact spaces | Consumer electronics, watches |
| V-thread – Imperial (No. 00 to 1/4 in) | ±0.005 in | General-purpose usage | Suited for a wide range of applications | Simplifies design, easy to produce | Home appliances, lightweight tools |
Why Choose Johoty’s Threaded Pogo Pins As Priority?
Choose our Threaded Pogo Pins for unbeatable stability at 99.9% and precision with less than 0.01mm tolerance. Enjoy a 30% faster delivery and tailored solutions from Johoty that deliver exceptional value and cost savings. Act now for your success!
Threaded Pogo Pins Benefits:
Precision Screw Thread Ensure Quality Stability
Our Threaded Pogo Pins are crafted with precision, ensuring thread accuracy within 0.01mm. This boosts installation stability and reduces equipment loosening and failure rates. Over time, these pins can cut maintenance costs by up to 40% and extend equipment life by 30%.
The high precision of our threads meets the strict standards of engineers, helping clients achieve top-notch performance in their equipment.
Cost Efficiency, Enhanced Value
Compared to traditional pins, our high-precision Threaded Pogo Pins reduce production costs by 20% through optimized manufacturing processes and material usage, while still maintaining exceptional stability and accuracy. Purchasing managers benefit from lower costs for the same or better performance.
Additionally, the durability and low-maintenance nature of these pins cut hidden costs, improving overall value by 25% and boosting return on investment.
Fast Delivery, Meeting Customer Needs
In a fast-paced market, Johoty ensures that each batch of Threaded Pogo Pins is delivered within 10~15 business days thanks to our modern production lines and efficient supply chain.
This is 30% faster than traditional factories, enhancing procurement efficiency and allowing engineers to advance project timelines. Fast delivery means faster projects, our quick shipping speeds up your projects and makes our Threaded Pogo Pins a top choice.
Custom Solutions, Tailored to Your Screw Thread
We offer comprehensive customization for Threaded Pogo Pins, including options for size, screw thread type, and materials, based on your specific application needs.
Johoty’s quick custom solutions cut design-to-delivery time by 50%, with precision errors kept within 0.005mm. This greatly improves the adaptability of our pins and boosts customer satisfaction.
Threaded Pogo Pins Applications:
Aerospace Sector: Precision Connections for Flight Safety
- Background: In aerospace, every connection point on an aircraft must be highly stable and precise.
- Challenge: Traditional connectors can be affected by high vibrations and extreme temperature variations, leading to unstable connections and compromising flight safety.
- Solution: Use high-stability Threaded Pogo Pins. Their precise threading design ensures a stable connection even in extreme conditions.
- Implementation: Threaded Pogo Pins are extensively used in avionics and navigation systems, offering customized connection solutions.
- Result: Compared to traditional connectors, system stability improved by 35%, maintenance frequency dropped by 20%, significantly enhancing aircraft safety.
Military Sector: Robust Connections Under High Loads
- Background: Military equipment often faces extreme temperatures, intense vibrations, and frequent use.
- Challenge: Standard connectors struggle to maintain stable electrical contact in such harsh environments, leading to potential failures.
- Solution: High-precision Threaded Pogo Pins, with exceptional shock and vibration resistance, are suited for extreme conditions.
- Implementation: Threaded Pogo Pins are deployed in military communication systems and command equipment, ensuring high stability over extended use.
- Result: Failure rates decreased by 40%, system response time improved by 15%, ensuring continuous high-efficiency operation of military equipment.
Medical Equipment Sector: Essential Components for Accurate Diagnostics
- Background: Medical devices demand extremely high stability and precision from connectors, especially in diagnostic and surgical equipment where tolerance is minimal.
- Challenge: Traditional connectors may fail to provide stable connections over time, impacting diagnostic accuracy.
- Solution: High-stability Threaded Pogo Pins offer reliable electrical connections through precision threading, ensuring accurate data transmission.
- Implementation: Applied in CT scanners, ultrasound machines, and other medical devices to ensure error-free diagnostic and operational data.
- Result: Diagnostic accuracy improved by 20%, equipment lifespan extended by 15%, and maintenance costs reduced by 30%.
Automation Manufacturing Sector: Stable Connections for High-Frequency Operations
- Background: Efficient operation of modern industrial automation lines relies on precise connection systems, where even minor errors can halt production.
- Challenge: Frequent plugging and unplugging, along with high load operations, can lead to connection issues, affecting the stability of the production line.
- Solution: Threaded Pogo Pins feature high-strength threading, capable of withstanding frequent use and high-load operations, ensuring stable signal transmission.
- Implementation: Widely used in automation robots and conveyor control systems to maintain efficient and stable connections during production.
- Result: Production line efficiency increased by 25%, downtime reduced by 15%, significantly enhancing production continuity and stability.
Electric Vehicles: Core Connections for Power Systems
- Background: Electric vehicles require high-precision, long-lasting connectors to ensure stable current transfer between the battery and motor.
- Challenge: Standard connectors can cause current fluctuations in high-current environments typical of electric vehicles, affecting performance.
- Solution: Threaded Pogo Pins, with their excellent conductivity and precision threading, provide a reliable current transfer path.
- Implementation: Integrated into the battery management systems (BMS) and motors of electric vehicles, optimizing electrical system connections.
- Result: Charging efficiency improved by 15%, vehicle range increased by 10%, and overall vehicle failure rate decreased by 20%.
Smart Home Sector: Stable Connections for a Seamless Experience
- Background: Smart home devices have growing demands for low-power, high-precision connections; any connection failure can impact user experience.
- Challenge: Over time, connectors in smart home devices may experience poor contact, leading to sluggish performance or failure.
- Solution: High-stability Threaded Pogo Pins ensure a stable electrical connection even with frequent use.
- Implementation: Used in key devices like smart locks, lighting, and speakers to enhance the stability of the entire smart home system.
- Result: Device failure rate decreased by 25%, user satisfaction increased by 30%, and the lifespan of smart devices extended.
Communication Base Stations: Reliable Connections for High-Load Data Transfer
- Background: Communication base stations handle massive amounts of data over long periods, where connection stability directly affects network quality.
- Challenge: Traditional connectors can suffer from poor contact under prolonged high-load operation, leading to unstable signal transmission.
- Solution: High-precision Threaded Pogo Pins, with their performance-oriented threading design, ensure stable signal transmission over time.
- Implementation: Applied in 4G/5G base station signal modules to enhance resistance to interference and data transfer efficiency.
- Result: Signal transmission speed increased by 20%, system downtime reduced by 15%, significantly boosting network reliability.
High-End Consumer Electronics: The Hidden Strength in Sleek Designs
- Background: High-end consumer electronics, like smartphones and smartwatches, demand connectors that are both aesthetically pleasing and functionally reliable.
- Challenge: Miniaturization and frequent use create contact stability issues that have been challenging for the industry.
- Solution: Threaded Pogo Pins provide not only a refined design but also stable electrical connections through precise threading.
- Implementation: Used in critical areas such as smartphone charging ports and headphone jacks, ensuring both visual appeal and high performance.
- Result: User satisfaction increased by 30%, product lifespan extended by 20%, and customer service needs reduced.
Threaded Pogo Pins Advantages:
Precision Thread Design: Perfect Connections Guaranteed
- Threaded Pogo Pins use state-of-the-art CNC machining, with thread accuracy controlled within ±0.005mm, ensuring a perfect fit every time. This high precision reduces assembly errors and greatly enhances connection stability and reliability. After multiple assembly and disassembly tests, thread wear decreased by 30%, and the lifespan extended to over 50,000 cycles.
- For engineers needing precise assembly, this stable performance prevents signal transmission errors due to poor contact, making equipment safer and more reliable, and significantly boosting production line efficiency.
Outstanding Vibration Resistance: Ensuring Long-Term Stability
- In high-vibration environments, Threaded Pogo Pins show exceptional resistance, with thread connections maintaining 50% better stability in high-frequency vibration tests. Even under 20,000 vibrations per minute, they maintain excellent electrical conductivity and physical stability.
- This advantage is crucial for industries like automotive and aerospace, where vibration can affect precision. Using Threaded Pogo Pins can reduce maintenance costs by 15%, making them a preferred choice for reliable components.
Superior Conductivity: Ensuring Signal Transmission Efficiency
- Threaded Pogo Pins are made from high-conductivity copper alloy, offering 30% better conductivity than standard materials, ensuring stable and efficient signal transmission. Signal loss is less than 0.01% in tests, even under harsh conditions, ensuring data is transmitted accurately.
- Ideal for high-frequency signal transfer and high-speed data communication, this efficient connector reduces signal errors and improves overall device performance. Tests show a 20% reduction in device failure rates with our Threaded Pogo Pins.
Excellent Corrosion Resistance: Extends Equipment Lifespan
- Threaded Pogo Pins have a specialized corrosion-resistant coating that allows them to perform well in harsh chemical environments. Salt spray tests show they are 40% more resistant to corrosion than standard products. In corrosive conditions, their lifespan extends to 1,000 hours, making them ideal for industries like petrochemicals and marine engineering.
- Engineers don’t have to worry about Threaded Pogo Pins failing quickly in tough environments, which significantly reduces replacement and maintenance frequency, saving over 10% in maintenance costs.
High Load Capacity: Withstands Extreme Pressure
- Threaded Pogo Pins demonstrate exceptional pressure resistance after multiple extreme pressure tests. They maintain stable mechanical performance under 1,000N pressure, with a compression recovery rate of 98%.
- This makes them perfect for industrial automation and robotics where high pressure is common. Data shows that equipment using our Threaded Pogo Pins has 25% less downtime, improving production line continuity and efficiency.
Fast Delivery and Customization: Tailored Solutions for Customers
- Johoty offers highly flexible customization services, quickly adjusting thread sizes, materials, and surface treatments to meet customer needs. 90% of custom orders are delivered within 15-20 days, which is 35% faster than the industry average.
- This quick turnaround ensures customers get Threaded Pogo Pins on tight project schedules, keeping production on track. Feedback indicates that our customization not only shortens product development cycles but also reduces overall project costs by 15%, greatly enhancing market competitiveness.
FAQ
Threaded pogo pins offer smaller sizes, higher connection reliability, and longer lifespan while being easy to install and maintain. Their affordability positions them as a prime option across various applications.
Crafted from top-tier materials and subjected to stringent testing and quality assurance protocols, threaded pogo pins boast exceptional durability and stability. They can withstand high-frequency connection and disconnection operations, suitable for various demanding working environments.
Our technical team can provide customized designs and solutions to ensure threaded pogo pins are fully compatible with your device. And meet your specific needs and requirements.
Installation of threaded pogo pins is straightforward, requiring only threading onto the target component. Maintenance is relatively easy as well, necessitating routine cleaning and lubrication to ensure their longevity.
Competitive pricing is available, and discounts are offered depending on the volume of your order and any customization preferences. Please contact our CFT team for quotations and more information.
Our pogo pins support various electrical specifications, including voltage, current, contact resistance, etc. To address various application scenarios effectively.
We can provide customized designs and manufacturing services according to customer requirements. Including working strokes, sizes, spring force, shapes, materials, electrical characteristics, etc.
Yes, we provide samples for customers to test and evaluate. Please contact our CFT team for samples and technical support.
