Magnetic Connector Description:
Product Info： Our Magnetic Connector features cutting-edge N52 magnets for a stable connection and exceptional waterproofing with an IP68 rating. Built with premium materials and state-of-the-art tech, this connector stands up to tough conditions and won’t wear out easily. Perfect for challenging environments.
Product Function： Magnetic Connector offers quick connections and automatic alignment for easy installation. It’s been rigorously tested to ensure it maintains a stable connection even in high humidity or underwater conditions, reducing failure rates.
Problem Solved： Magnetic Connector addresses common issues with traditional connectors like corrosion and looseness in damp environments. The magnetic, waterproof design minimizes connection problems and maintenance costs, making it perfect for long-term use and outdoor applications.
Specifications： Available in various sizes and pitches from 1.0mm to 10mm, with custom options to fit different device requirements. This ensures a precise match for diverse application needs.
Applications： Ideal for outdoor electronics, smart home devices, and medical equipment, particularly where high waterproofing is crucial, such as diving gear and marine electronics, ensuring reliable operation.
Target Industries： Aimed at device manufacturers, including those in outdoor electronics, medical instruments, and industrial automation, meeting their high standards for magnetic strength, waterproofing, and stability.
Customer Benefits： Choosing our Magnetic Connector provides reliability and longevity due to its flexibility and waterproof features. Its simple setup and fast-connect features boost production speed, cut down on downtime, and help increase overall profits.
Magnetic Connector Datasheet:
| Category | Precision Range | Characteristics | Function | Benefits | Applications |
|---|---|---|---|---|---|
| Magnetic Force | 0.5 to 10 N | Varies with design, material, and size | Secure connection with magnetic pull | Strong connection with easy detachment | Charging cables, detachable parts |
| Contact Resistance | >15 mΩ | Low resistance for efficient power transfer | Minimizes energy loss | Improved efficiency and reliability | Power connectors, data transmission |
| Waterproof Rating | IP67 to IP68 | Resistant to dust and submersion in water | Protection against environmental elements | Enhanced durability and longevity | Outdoor electronics, marine devices |
| Magnetic Alignment | ±0.1 mm | High precision in alignment | Ensures correct positioning | Consistent and accurate connections | Automotive, aerospace |
| Mechanical Strength | 10 to 50 kgf | Ability to withstand mechanical stress | Resistance to physical damage | Increased reliability and safety | Industrial machinery, consumer electronics |
| Thermal Resistance | -40°C to 85°C | Operates within specified temperature ranges | Maintains performance in extreme conditions | Versatile use in various environments | Electronics, automotive |
| Durability | 10,000+ cycles | Long lifecycle and repeated use | Extended service life | Reduced replacement costs | Connectors, high-use devices |
| Size/Dimensions | Customizable | Variability based on design requirements | Fits specific design needs | Tailored solutions for different applications | Custom electronics, compact devices |
| Magnetic Material | Neodymium, Ferrite, N52 | Material choice affects strength and cost | Provides the necessary magnetic pull | High strength-to-weight ratio | High-performance applications |
| Voltage Rating | 5V to 48V | Maximum voltage the connector can handle | Safe operation within voltage limits | Prevents electrical hazards | Power supplies, data interfaces |
| Current Rating | 0.5A to 10A | Maximum current the connector can carry | Ensures reliable power transmission | Prevents overheating and damage | Charging systems, power distribution |
| Contact Material | Gold-plated, Nickel-plated | Materials used for electrical contacts | Improves conductivity and corrosion resistance | Long-lasting, stable performance | High-frequency signals, durability |
| Environmental Resistance | Chemical, UV, Salt Spray | Resistance to various environmental factors | Maintains performance in harsh conditions | Increased versatility and reliability | Outdoor equipment, marine applications |
| Insertion Force | Low to moderate | Force required to connect or disconnect | Ensures ease of use | User-friendly operation | Consumer electronics, medical devices |
| Ejection Force | Low to moderate | Force required to release the connector | Prevents accidental disconnections | Secure but easily removable | Laptops, portable devices |
| Insulation Resistance | 10^6 to 10^9 Ω | Electrical insulation to prevent short circuits | Safe electrical operation | Reduces risk of electrical faults | High-voltage applications, sensitive electronics |
| Mechanical Tolerance | ±0.05 mm | Precision in manufacturing and alignment | Ensures compatibility and reliability | High-quality connections | Precision devices, manufacturing |
| Connect/Disconnect Cycles | 10,000+ cycles | Number of times the connector can be engaged/disengaged | Long-term usability | Reduced wear and tear | Frequently used connections |
| Vibration Resistance | High | Ability to maintain connection under vibrations | Prevents connection failure during movement | Increased reliability in dynamic environments | Automotive, aerospace |
| Temperature Coefficient | ±0.1%/°C | Change in performance with temperature variations | Maintains stability across temperature changes | Consistent performance in varying conditions | Electronics, industrial applications |
Why Choose Johoty’s Magnetic Connector As Priority?
Choose Johoty’s precision magnetic connector, with up to 50 custom shapes and sizes, meeting 99% of unique design needs. With tolerance of ±0.02mm and a 30% faster delivery time, we boost assembly efficiency. Opt for us and enjoy the perfect blend of accuracy and speed—order now and succeed!
Magnetic Connector Benefits:
Reliable Quality Assurance
Our cutting-edge Magnetic Connector is built using the latest manufacturing methods, ensuring they work reliably no matter where you use them.
With rigorous quality checks, we ensure every Magnetic Connector meets high standards. Internal tests show that 90% of users report no issues with connection stability, highlighting our effective quality control.
Plus, our Magnetic Connectors are internationally certified for your added peace of mind.
Exceptional Cost-Effectiveness
By refining our production processes and carefully selecting materials, we keep costs down. Our Magnetic Connector offers a 20% cost savings compared to other similar products, giving you the same high quality for less.
Bulk production and long-term partnerships allow us to offer even lower prices while maintaining top quality.
This great value makes it easier to make smart purchasing decisions, giving you high-performance connectors at reduced costs.
Fast Delivery to Meet Your Needs
We promise quick delivery services. Standard orders ship in 10-15 business days, which is 30% faster than the industry average.
For urgent orders, we offer expedited services to get your Magnetic Connectors to you as quickly as possible.
Our flexible production and efficient logistics can handle various urgent needs, providing reliable support for your projects.
Custom Services to Meet Diverse Needs
To cater to different customer requirements, we offer comprehensive customization services. Whether you need adjustments in size, shape, or magnetic power, we can customize our connectors to fit your precise needs.
Our customization service can be completed within two weeks, ensuring you receive a Magnetic Connector that perfectly matches your needs.
Our tailored service not only ensures a perfect match for your needs but also increases your satisfaction and keeps you coming back.
Magnetic Connector Applications:
Medical Equipment: Precision and Flexibility of Magnetic Connectors
- Background: Medical devices need stable and quick connections, especially during surgeries where rapid assembly and disassembly of precision instruments are crucial.
- Challenge: Traditional mechanical connectors can wear out with frequent use, leading to a drop in precision.
- Solution: Using high-precision Magnetic Connector ensures quick and accurate device connections with magnetic attraction, boosting operational efficiency.
- Execution: Tested across various surgical devices, the magnetic connector excelled in assembly speed and precision, with occasional waterproof protection in humid environments.
- Result: Connection time was reduced by 40%, failure rates dropped by 30%, improving device longevity and overall surgical success rates.
Consumer Electronics: Enhanced User Experience with Magnetic Charging Ports
- Background: Consumer electronics like smartwatches and wireless earbuds require fast and convenient charging to enhance user experience.
- Challenge: Traditional charging ports wear out easily, affecting charging efficiency and device lifespan, especially with frequent plugging and unplugging.
- Solution: The use of flexible Magnetic Connector offers seamless magnetic connections and occasional waterproof protection.
- Execution: After installing magnetic connector in the charging ports, user experience improved with easier charging processes.
- Result: After-sales repair rates dropped by 20%, user satisfaction increased by 15%, and overall device lifespan extended by 25%.
Industrial Automation: Stability of Magnetic Connectors in Complex Environments
- Background: Industrial automation equipment often operates in challenging work environments and requires stable electrical connections.
- Challenge: In high-temperature and high-humidity conditions, mechanical connectors can wear out, leading to equipment downtime for repairs.
- Solution: Using flexible Magnetic Connector, which provides quick magnetic connections and occasional waterproof protection in humid environments.
- Execution: Applying magnetic connector in assembly line equipment significantly improved connection stability and operational efficiency.
- Result: Equipment downtime decreased by 30%, production efficiency increased by 15%, and overall equipment lifespan was extended by 25%.
Smart Home: Magnetic Connector Solutions for Appliances
- Background: As smart home devices become more common, flexible and aesthetically pleasing connection options are required.
- Challenge: Traditional plug-in connectors can degrade with frequent use and affect the appearance of appliances.
- Solution: Flexible Magnetic Connector offers seamless connections, making appliance installation and use easier, with occasional waterproof protection in wet areas like kitchens and bathrooms.
- Execution: Implementing magnetic connector technology significantly enhanced the user experience of smart home devices.
- Result: Equipment failure rates dropped by 20%, user satisfaction increased by 30%, and after-sales service needs decreased by 15%.
Military Equipment: Reliability of Magnetic Connectors in Harsh Environments
- Background: Military equipment operates in complex environments requiring connectors that are both secure and easy to quickly disconnect.
- Challenge: Mechanical connectors can be affected by extreme environmental conditions, leading to unstable connections and operational difficulties.
- Solution: High-precision Magnetic Connector provides reliable magnetic connections, ensuring stable operation in extreme environments and occasional waterproof protection in wet conditions.
- Execution: Multiple field tests showed magnetic connector performed exceptionally well in battlefield environments, reducing equipment failures caused by connection issues.
- Result: Equipment failure rates decreased by 25%, maintenance time was cut by 15%, significantly improving overall operational efficiency.
Marine Exploration Equipment: Magnetic Connectors for Deep-Sea Operations
- Background: Marine exploration equipment used in deep-sea environments needs connectors that can withstand pressure, resist water, and provide stable connections.
- Challenge: In deep-sea conditions, traditional mechanical connectors can fail due to high pressure and corrosion.
- Solution: High-precision Magnetic Connector offers strong magnetic attraction and occasional waterproof capabilities under high pressure, ensuring stable device connections.
- Execution: In a 500-meter deep-sea exploration task, magnetic connector ensured efficient data transmission.
- Result: Equipment stability improved by 30%, data loss rates decreased by 40%, and project success rates saw a significant increase.
Wearable Devices: Magnetic Fast-Charging Connectors
- Background: Wearable devices need fast, convenient charging and data transfer, with durable connectors being essential.
- Challenge: Frequent charging and data syncing place high durability demands on connectors.
- Solution: Magnetic Connector enables efficient charging and data transfer while providing occasional waterproofing, suitable for outdoor and athletic environments.
- Execution: Applying magnetic connector to wearable devices made the charging and data syncing processes faster and safer.
- Result: Charging time was reduced by 30%, device durability increased by 20%, and user satisfaction improved by 15%.
Electric Vehicles: Magnetic Technology in Battery Pack Connections
- Background: Electric vehicles have high requirements for battery pack connections, need secure and efficient charging.
- Challenge: Traditional connectors can suffer from significant wear with frequent use, affecting battery efficiency and safety.
- Solution: Using Magnetic Connector for quick battery pack connections, with occasional waterproof features, enhances connection safety and stability.
- Execution: In testing of electric vehicles, magnetic connector showed excellent performance, reducing battery connection failures.
- Result: Charging efficiency increased by 25%, failure rates dropped by 15%, and overall vehicle performance and safety improved significantly.
Magnetic Connector Advantages:
Powerful Magnetic Connection: Precision and Stability
- Our Magnetic Connector uses high-strength magnet technology, with a magnetic force of up to 30 Newtons, ensuring a stable connection even in complex environments.
- It’s particularly effective in vibration-heavy settings, making it ideal for industrial automation and heavy-duty equipment. Compared to traditional connectors, it offers a 40% increase in stability, reducing downtime due to accidental disconnections by effectively minimizing maintenance, which boosts production efficiency by 20%.
- In electronics, medical devices, and automotive electronics, it significantly extends the product’s lifespan, lowering overall equipment failure rates by 15% and greatly reducing maintenance costs.
Exceptional Waterproof Performance: IP68 Full Protection
- Our Magnetic Connector is rigorously tested and features IP68 waterproof and dustproof protection. It can operate underwater at depths of up to 3 meters for 72 hours, making it perfect for harsh outdoor environments or extreme weather conditions, such as in agriculture or marine exploration.
- Its waterproof performance is 50% better than similar products on the market, with a 30% longer lifespan. This not only reduces equipment damage from water exposure but also saves customers 20% on after-sales service and repair costs.
Efficient Power Transfer: Faster Charging
- With a current capacity of up to 30 amperes, the Magnetic Connector significantly shortens charging times by 15% and ensures safe and efficient power transfer in high-power devices.
- It’s especially advantageous for consumer electronics and industrial equipment that require frequent charging, reducing energy loss by 10% and extending overall equipment runtime by 20%.
- This advantage not only enhances user experience but also drastically reduces equipment downtime, leading to a notable increase in work efficiency.
Flexible Customization: Versatile Applications
- We offer fully customizable services for the Magnetic Connector, allowing you to tailor different specifications and shapes of magnetic interfaces to meet various industry needs.
- Whether it’s high-precision requirements for medical devices or strong connections for industrial machinery, we provide five different magnetic strength options and up to ten material choices to create the perfect solution for you.
- This flexibility not only speeds up product development by 25% but also saves customers 15% on production costs.
Durable and Low Maintenance: Long-Lasting Performance
- The Magnetic Connector is designed to endure over 10,000 insertion and removal cycles, ensuring long-lasting performance even with frequent use. Its durability is 35% higher, and maintenance frequency is reduced by 40%, especially in high-use medical and industrial control equipment.
- This advantage helps customers cut down on equipment downtime and repair costs, significantly improving return on investment (ROI) and making it a favorite across various fields.
Comprehensive Safety Assurance: Reliable Protection
- The Magnetic Connector features magnetic waterproof capabilities and integrates multiple layers of safety design, including short-circuit protection, over-current protection, and over-voltage protection, ensuring safe operation in high-load environments.
- Its electrical safety meets international standards (such as UL and CE certifications), with a 30% reduction in failure rates and a 20% increase in overall safety performance.
- This makes it widely used in aerospace, automotive electronics, and high-end medical equipment, providing solid protection for high safety demands and significantly reducing downtime and repair time due to safety issues, thus lowering overall risk.
FAQ
The working principle of the magnetic connectors is based on magnetic attraction and spring-loaded contact technology. The built-in magnets ensure that the connector parts are automatically and precisely aligned. While the spring-loaded Pogo Pins provide a stable and long-lasting electrical contact.
When the two connecting parts are close, the magnetic force attracts them together. And automatically aligns the male and female pogo pins. So that the spring-loaded pin ensures a reliable physical and electrical connection between the pogo pins.
This design can improve the ease and efficiency of the connection. Also enhances the performance and reliability of customers’ devices through stable electrical contact.
The main advantage of the magnetic connector is that it provides a fast, reliable, and user-friendly connection solution. With magnetically self-aligning and spring-loaded pogo pins. It ensures a precise and stable electrical connection, dramatically improving connection efficiency and convenience.
In addition, its compact design and dust- and water-resistant capability make it suitable for wide environments. This meets the needs of portable and outdoor devices. High durability and low-maintenance features further reduce the total cost of ownership. This renders them a prime selection for connection across diverse applications.
The magnetic connector is suitable for a wide range of device types. Including smart wearables, such as smartwatches and health trackers. Portable consumer electronics, such as headsets and cell phones.
Medical monitoring devices, electric vehicle charging interfaces, military and aerospace equipment, and industrial automation components. Their fast and reliable connection characteristics, as well as excellent environmental suitability. This makes them ideal connection solutions.
The electrical performance of the magnetic connector includes low contact resistance. Wide voltage range compatibility, high current carrying capacity, and high-speed data transfer support. These features ensure that the magnetic connector provides a stable and efficient electrical connection for demanding high-performance applications.
By employing premium-grade materials, exacting fabrication techniques, and stringent quality assessments.
Yes, we can customize the size, shape, working stroke, spring force, magnetic strength, electrical characteristics, etc. This can meet specific customer needs.
It includes the effect of the magnetic field on the surrounding electronics. The magnetic connector’s design is resistant to both dust and water. And the suitability of the magnetic force where to place the customer’s devices.
The magnetic connector is low maintenance and the self-cleaning feature reduces the need for maintenance. It has a long life and can withstand tens of thousands of mating.
While the initial outlay for it might exceed that of traditional or standard connectors, its long-term value and performance balance prove more advantageous. Because it can increase reliability, reduce maintenance requirements, and improve user experience.
