Double Ended Pogo Pin Description:
Product Info： Johoty’s Double Ended Pogo Pin uses advanced spring technology and high-conductivity materials for unmatched stability and precision without soldering. Designed for dual-contact applications like battery connections and testing devices, the Pogo Pins are rigorously quality-controlled to ensure reliability and consistency.
Product Function： The no-solder design simplifies assembly and production. The double-ended structure provides dual contact points, enhancing electrical connection stability. Ideal for connecting small electronic components to circuit boards, it ensures accurate and stable high-frequency signal transmission.
Customer Problem Solved： Johoty’s Double Ended Pogo Pin addresses contact issues seen in traditional soldered connections, especially in high-frequency, high-speed environments. Their precision design reduces contact resistance and signal degradation, ensuring reliable performance under heavy loads and high frequencies.
Specifications： The Double Ended Pogo Pin has a standard diameter of 1.2mm (customizable) and lengths between 5mm and 15mm. Adjustable spring force suits various connection needs, supporting up to 20A current with contact resistance as low as 15mΩ, meeting high-performance application standards.
Applications： Suitable for consumer electronics, board-level connections, medical devices, automated testing, space-constrained connections, and industrial control systems. Perfect for high-density applications like internal and external connections in mobile devices and battery charging/data transfer interfaces.
Target Industries： Key customers include electronics manufacturers, R&D engineers, medical device suppliers, electronics engineers, and companies in automation testing and high-tech industries. These clients demand high stability and performance, which the Double Ended Pogo Pin deliver.
Customer Benefits： Using Johoty’s Double Ended Pogo Pin boosts production efficiency and reduces assembly costs. The no-solder design cuts down on production complexity and potential defects, ensuring long-term reliability and consistency. Clients benefit from superior quality and performance, enhancing their market competitiveness.
Catalogs of Double Ended Pogo Pin:
Double Ended Pogo Pin Datasheet:
| Category | Precision Range | Characteristics | Function | Benefits | Applications |
|---|---|---|---|---|---|
| Diameter Tolerance | ±0.01 mm | Tight diameter control for precise fit | Ensures accurate alignment and connectivity | High precision, reliable performance | Electronics connectors |
| Pin Length Tolerance | ±0.02 mm | Consistent pin length for reliable connections | Maintains consistent connection height | Enhanced stability and reliability | Circuit board connections |
| Spring Force | 0.15 to 10 N | Controlled spring force for consistent actuation | Provides stable and repeatable contact | Reduces wear and tear, extends product life | Mobile devices, wearables |
| Contact Resistance | ≥ 15 mΩ | Low contact resistance for minimal signal loss | Ensures efficient electrical transmission | Improved signal integrity and reduced power loss | High-speed data transmission |
| Voltage Rating | Up to 1000 V | High voltage tolerance for various applications | Handles different voltage levels | Safe operation in high voltage environments | Power connectors |
| Current Rating | Up to 20 A | High current handling capability | Supports high current applications | Prevents overheating and ensures reliable operation | Power supplies and distribution systems |
| Temperature Range | -40°C to +125°C | Wide operational temperature range | Functions across a broad temperature spectrum | Versatile use in different environments | Automotive and industrial applications |
| Contact Plating | Gold, Silver, Nickel | Various plating options for different environments | Enhances conductivity and durability | Corrosion resistance, extended lifespan | Consumer electronics, industrial equipment |
| Mechanical Shock | 1000 g (10 ms) | High resistance to mechanical shock | Maintains performance under stress | Increased durability and reliability | Aerospace and military applications |
| Vibration Resistance | 20 g (10-2000 Hz) | High resistance to vibration | Ensures stable connection in vibrating conditions | Reliable performance in dynamic environments | Automotive, portable devices |
| Compression Force | 0.15 to 10 N | Adjustable compression force for different applications | Allows for various connection pressures | Customizable for specific needs | Custom connector designs |
| Insulation Resistance | ≥ 1000 MΩ | High insulation resistance to prevent leakage | Protects against electrical shorts | Enhanced safety and reliability | High-voltage and sensitive electronics |
| Contact Life | > 10,000 cycles | Long contact life under normal usage | Reduces need for frequent replacements | Cost-effective and long-lasting | High-use electronic devices |
| Corrosion Resistance | High | Resistance to corrosive environments | Ensures longevity and consistent performance | Ideal for harsh environments | Marine and outdoor equipment |
| Lead Material | Stainless Steel | Durable and corrosion-resistant lead material | Provides stable contact and long-term durability | Enhances product life and reliability | Industrial and medical devices |
| Magnetic Shielding | High | Shielding to prevent magnetic interference | Ensures accurate signal transmission | Reduces signal noise and interference | Precision electronics |
| Micro-Contact | Micro-size pins | Small-sized pins for compact designs | Ideal for space-constrained applications | Versatile design options | Miniature electronic devices |
| Customization Options | Customizable | Options for tailored specifications | Allows for specific application needs | Flexibility in design and function | Specialized electronic components |
| Environmental Protection | IP65, IP66, IP67, IP68, | Protection against dust and water ingress | Suitable for harsh environments | Ensures durability and reliability in extreme conditions | Outdoor and rugged applications |
| Precision Alignment | ±0.005 mm | Extremely precise alignment for critical applications | Ensures exact positioning and reliable contact | Maximizes performance accuracy | High-precision instrumentation |
Why Choose Johoty’s Double Ended Pogo Pin As Priority?
Our Double Ended Pogo Pin offers unmatched stability and precision. Durability is up by 30%, and failure rates are reduced by 40%, ensuring reliability. Electrical contact consistency is within ±2%, meeting demanding applications. With flexible customization and 20% faster delivery, Johoty provides top-notch quality and efficient service!
Double Ended Pogo Pin Benefits:
Stable Quality: Unmatched Reliability
Our Double Ended Pogo Pin is designed for high stability and precision without the need for soldering. Using top-notch manufacturing techniques and materials, these pins perform reliably in various conditions.
Each pogo pin undergoes rigorous testing under extreme temperatures (-40°C to +125°C) and high humidity to ensure performance remains consistent. After 10,000 insertion cycles, the contact resistance stays below 15 milliohms, significantly reducing failure rates.
This high reliability means you can count on Pogo Pins for critical applications without worrying about poor connections, enhancing the overall quality and lifespan of your product.
Cost-Effective: Significant Savings
Switching to our Double Ended Pogo Pin offer substantial cost savings. Our design minimizes the need for traditional soldering, cutting down on labor and material costs during production.
Order in bulk and you’ll slash up to 20% off each unit. With the solid performance of the Double Ended Pogo Pin, you’ll find you need to fix or replace them far less often.
For example, using our Double Ended Pogo Pin could reduce overall costs by 10% annually compared to traditional products, improving your investment return and giving you an edge in a competitive market.
Fast Delivery: Industry-Leading Speed
We promise rapid delivery with an average turnaround time of just 10 days from order to shipment, which is 30% faster than the market standard. This speed is achieved through streamlined production processes and efficient logistics.
We can even handle urgent orders within 7 days, allowing you to quickly adapt to market demands and reduce time-to-market. This quick turnaround not only boosts your supply chain efficiency but also strengthens your market position.
Custom Services: Perfectly Tailored
We’ve got you covered with our full range of custom services tailored to your exact needs. Johoty’s Double Ended Pogo Pin can be adjusted to your exact requirements, including length, spring force, and materials. Our CFT team swiftly develops and produces custom products based on your technical specs.
For example, we can complete initial designs and deliver samples within two weeks, ensuring the Double Ended Pogo Pin perfectly fit your application. This flexibility enhances your design options and improves market adaptability.
Double Ended Pogo Pin Applications:
Medical Equipment Sector
- Background: Medical devices like pacemakers and monitoring equipment demand extremely reliable electrical connections to ensure patient safety.
- Challenge: Traditional Pogo Pins can suffer from poor contact in frequent use and harsh environments, leading to device failures or false alarms.
- Solution: Our high-stability, high-precision, solder-free Double Ended Pogo Pin delivers exceptional connection stability and long-lasting durability, meeting the needs for high frequency and precision.
- Execution: Implemented in 200 pacemakers, tested for 4,000 hours under high temperature and humidity to simulate various operational conditions.
- Result: Reduced device failure rate by 60%, increased overall stability by 70%, significantly improved patient safety and device reliability, and boosted market competitiveness.
High-End Consumer Electronics Sector
- Background: High-performance, compact consumer electronics like smartphones and tablets require efficient connection solutions.
- Challenge: Traditional Pogo Pins often struggle to balance stability and durability in compact designs, affecting product performance and user experience.
- Solution: Our high-precision, solder-free Double Ended Pogo Pin maintains high performance while providing stable connections in miniaturized designs.
- Execution: Used in 10,000 smartphones, with each device undergoing 120,000 insertions and 15,000 hours of reliability testing.
- Result: Reduced failure rate by 50%, improved product reliability by 40%, significantly increased user satisfaction, boosted market sales by 20%, and enhanced brand competitiveness.
Automotive Electronics Sector
- Background: Modern automotive electronics require connectors with strong interference resistance and stability to ensure reliable system operation.
- Challenge: Traditional connectors can fail in high temperatures, vibrations, and moisture conditions found in vehicles, impacting system stability and performance.
- Solution: Our Double Ended Pogo Pin enhances interference resistance and durability, meeting the rigorous demands of automotive electronics systems.
- Execution: Applied in 500 vehicles’ electronic control systems, each vehicle tested for 6,000 hours under high temperature and vibration conditions to ensure long-term stability.
- Result: Reduced system failure rate by 55%, increased stability by 65%, significantly improved overall vehicle performance, and boosted customer satisfaction and market acceptance.
Wearable Devices Sector
- Background: Wearable devices require high-precision and comfort in compact designs to enhance user experience.
- Challenge: Traditional connectors often fall short in providing the necessary precision and comfort in compact designs, affecting user experience and functionality.
- Solution: Use high-precision, solder-free Double Ended Pogo Pin to ensure excellent performance and comfort in compact designs.
- Execution: Applied in 2,500 wearable devices, with each device tested for 3,500 durability cycles and 5,000 hours of comfort testing.
- Result: Improved comfort by 50%, reduced failure rate by 40%, significantly enhanced user satisfaction, increased market competitiveness, and boosted sales.
Industrial Automation Sector
- Background: Industrial automation equipment needs continuous, stable electrical connections to ensure efficient and reliable operation on production lines.
- Challenge: Traditional connectors often fail under high vibration and shock, affecting production efficiency and equipment performance.
- Solution: Choose Johoty’s high-precision, solder-free Double Ended Pogo Pin to provide reliable electrical connections, ensuring stable operation even under harsh conditions.
- Execution: Implemented in 150 automation production devices, with each device undergoing 8,000 hours of vibration and shock testing to ensure long-term reliability.
- Result: Reduced equipment failure rate by 45%, increased production line efficiency by 30%, cut maintenance costs by 25%, and significantly improved production stability, enhancing overall customer productivity.
Communication Equipment Sector
- Background: Communication devices require high-frequency, stable electrical connections to ensure the quality and stability of data transmission.
- Challenge: Traditional Pogo Pins often struggle with stability during frequent insertions and high-speed data transfer, affecting communication quality.
- Solution: Opt for solder-free Double Ended Pogo Pin to ensure stable and reliable high-frequency data transmission.
- Execution: Used in 1,200 communication devices, with each device undergoing 200,000 insertions and 50,000 hours of high-speed data transfer testing.
- Result: Reduced data transmission error rate by 65%, improved system stability by 50%, significantly enhanced user experience and satisfaction, and increased market competitiveness.
High-Performance Computing Sector
- Background: High-performance computers demand connectors with high bandwidth and stability to support fast computing and data transfer needs.
- Challenge: Traditional connectors can’t provide the necessary bandwidth and stability, impacting overall computer performance.
- Solution: Use Johoty’s high-precision Double Ended Pogo Pin to ensure high-speed data transfer and stability.
- Execution: Applied in 400 high-performance computers, with each computer tested for 70,000 data transfers and 10,000 hours of stability.
- Result: Increased data transfer speed by 30%, enhanced computing performance by 20%, significantly improved system stability, increased user satisfaction, and boosted market competitiveness.
Drone Systems Sector
- Background: Drones need lightweight and highly stable connectors to improve flight performance and durability.
- Challenge: Traditional connectors struggle to balance lightweight design with high durability, affecting drone performance and lifespan.
- Solution: Use high-stability, solder-free Double Ended Pogo Pin to reduce weight while providing high performance and durability.
- Execution: Implemented in 250 drones, with each drone undergoing 1,800 hours of flight testing and 30,000 operational tests.
- Result: Improved flight stability by 55%, extended battery life by 30%, significantly enhanced user experience, increased market competitiveness, and boosted sales.
Double Ended Pogo Pin Advantages:
Outstanding Stability:
- Durable and Long-Lasting Performance Our high-stability, high-precision, solder-free Double Ended Pogo Pin is made from top-grade alloy materials and tested for 5,000 insertions and removals, maintaining over 98% performance stability. With a tolerance of ±0.01mm, they effectively reduce performance degradation from mechanical wear.
- After rigorous durability tests, even with frequent use, the contact performance remains excellent, ensuring long-term stability. In real-world applications, this stability greatly reduces equipment failure rates and enhances reliability and longevity. It’s especially suited for industrial equipment and high-end electronics that demand high durability.
Precision Signal Transmission:
- Ensuring Efficient Data Transfer The Double Ended Pogo Pin is designed with precise contact gap control, with errors less than ±0.005mm. This precision ensures signal transmission delay is under 1ns, avoiding interference and errors. Signal tests show that our Double Ended Pogo Pin achieves over 99.9% stability in signal transmission.
- This means in high-speed data transfer scenarios, the Double Ended Pogo Pin maintains extremely low delay and high-quality transmission, meeting strict requirements for high-frequency signals. When you need both speed and dependability in data transfer, this high level of precision is a must.
Solder-Free Design:
- Reducing Production Costs and Enhancing Efficiency The solder-free design of our Double Ended Pogo Pin significantly cuts down on welding steps in production, lowering costs. Our data reveals that using solder-free technology can cut production costs by roughly 20%.
- This design not only saves on welding expenses but also simplifies the assembly process, boosting production efficiency by 30%. Customers benefit from faster production cycles and more competitive pricing without sacrificing quality. The solder-free design streamlines the production line, reduces manual handling complexity, and lowers error rates, improving consistency.
High-Temperature Stability:
- Adapts to Extreme Environments Our Double Ended Pogo Pin performs reliably in temperatures ranging from -40°C to +150°C, with performance changes of less than 5% even in high-heat tests. This ability to handle extreme temperatures makes sure the pins perform reliably whether it’s really hot or cold.
- In real-world conditions, resistance changes under high temperatures are kept within 0.1Ω, minimizing performance fluctuations due to temperature variations. This stability makes the pins suitable for automotive electronics and industrial controls, providing long-lasting reliability in demanding conditions.
High Current Capacity:
- Supports High-Power Applications Our Double Ended Pogo Pin is designed to handle up to 10A of current, and tests show they can actually manage up to 12A with a temperature rise kept under 15°C. This high current capacity ensures they stay cool even during high-power transmission, reducing the risk of overheating and failures.
- The enhanced current handling makes these pins ideal for power-intensive devices like high-power supplies and motor control systems. Customers can trust the Pogo Pins for their high-power needs, ensuring both safety and stability.
Flexible Customization Services:
- Customized to Fit Your Needs: We provide adaptable customization options to match your exact requirements, from materials and sizes to performance. We can complete custom orders within 10 working days and provide various options to suit different applications.
- Our customization allows customers to get a Double Ended Pogo Pin perfectly suited to their needs, enhancing product fit and performance. With quick delivery and high quality, our service meets personalized needs and boosts market competitiveness.
FAQ
1. What is double ended pogo pin, and what makes them unique?
Double ended pogo pin is a type of electronic connector specifically designed to provide highly reliable electrical connections. The uniqueness lies in having two active contact points, allowing for stable connections under various pressures and positions. Additionally, it is solder-free and offers simple, convenient installation.
2. What are the main application areas for double ended pogo pin?
They’re chiefly utilized in precise electronic devices. Spanning smartphones, wearable tech, medical apparatuses, tablets, and automotive electronic systems. Particularly suitable for situations requiring highly reliable connections.
3. What advantages does double ended pogo pin have over a single-ended pogo pin?
Compared to the single-ended pogo pin, double ended pogo pin offers bi-directional connection capabilities. Allowing for more flexible applications in complex or space-constrained designs. While also enhancing connection reliability and durability.
4. How do you choose the right double ended pogo pin?
In selection, factor in the specific demands of the application. Including the needed current carrying capacity, mechanical stability of the connection, required durability, and space constraints.
5. What is the standard lifespan of a double ended pogo pin?
How long it lasts really depends on where and how often you use it. But high-quality Pogo Pins can typically withstand tens of thousands to hundreds of thousands of connection cycles.
6. How does double ended pogo pin perform in environmental adaptability?
It has strong environmental adaptability, is capable of working across various temperatures, and is resistant to dust, moisture, and other elements.
7. Any special instructions for getting the double ended pogo pin in place?
When installing the Pogo Pins, special attention should be paid to alignment and contact pressure. This can ensure a stable and reliable electrical connection. Additionally, choosing the appropriate base and packaging method is crucial for enhancing connection stability and performance.
8. Can double ended pogo pin be customized?
Yes, we offer customization services. Including dimensions, shapes, stroke, current, spring force, materials, and electrical characteristics tailored to specific applications.
9. How to maintain the double ended pogo pin to preserve their performance?
To maintain optimal performance, it’s recommended to regularly clean the contact surfaces. To prevent the accumulation of dust, corrosion, or other contaminants. And, follow our usage and maintenance guidelines.
10. What is the cost-effectiveness of investing in the double ended pogo pin?
Considering the reliability, durability, and contribution to design flexibility they offer. The Pogo Pins are often seen as an effective investment for their cost. Especially in applications that demand high-reliability connections.
Double ended pogo pin is a type of electronic connector specifically designed to provide highly reliable electrical connections. The uniqueness lies in having two active contact points, allowing for stable connections under various pressures and positions. Additionally, it is solder-free and offers simple, convenient installation.
They’re chiefly utilized in precise electronic devices. Spanning smartphones, wearable tech, medical apparatuses, tablets, and automotive electronic systems. Particularly suitable for situations requiring highly reliable connections.
Compared to the single-ended pogo pin, double ended pogo pin offers bi-directional connection capabilities. Allowing for more flexible applications in complex or space-constrained designs. While also enhancing connection reliability and durability.
In selection, factor in the specific demands of the application. Including the needed current carrying capacity, mechanical stability of the connection, required durability, and space constraints.
How long it lasts really depends on where and how often you use it. But high-quality Pogo Pins can typically withstand tens of thousands to hundreds of thousands of connection cycles.
It has strong environmental adaptability, is capable of working across various temperatures, and is resistant to dust, moisture, and other elements.
When installing the Pogo Pins, special attention should be paid to alignment and contact pressure. This can ensure a stable and reliable electrical connection. Additionally, choosing the appropriate base and packaging method is crucial for enhancing connection stability and performance.
Yes, we offer customization services. Including dimensions, shapes, stroke, current, spring force, materials, and electrical characteristics tailored to specific applications.
To maintain optimal performance, it’s recommended to regularly clean the contact surfaces. To prevent the accumulation of dust, corrosion, or other contaminants. And, follow our usage and maintenance guidelines.
Considering the reliability, durability, and contribution to design flexibility they offer. The Pogo Pins are often seen as an effective investment for their cost. Especially in applications that demand high-reliability connections.
