Threaded Rods Description:
Product Info: High-Strength Material & Manufacturing：
Threaded Rods are made from high-strength materials like carbon steel, stainless steel, and brass, offering excellent corrosion resistance and mechanical performance. Manufactured with precision heat and surface treatments, they meet ISO 898-1 and ASTM A193 standards. Each batch is rigorously tested to ensure tensile strength of 600 to 800 MPa, suitable for heavy-duty applications in various environments for long-lasting use.
Product Function: Versatile Fastening Solutions：
Threaded Rods provide reliable connection and fixing, ideal for structural joints, machinery, and construction support. Their thread design ensures secure fastening, preventing loosening or shifting. Perfect for environments with constant vibration and dynamic loads, Threaded Rods ensure equipment stability and safety.
Customer Benefits: Reliable Fastening & Stability：
With high strength and corrosion resistance, Threaded Rods address issues of unstable connections and weight-bearing in complex environments. They are ideal for harsh conditions or long-term use, reducing maintenance costs and enhancing operational reliability. They significantly boost efficiency by minimizing equipment failure and loosening.
Specifications: Diverse Sizes & Custom Options：
Threaded Rods come in various sizes, from M4 to M36 in diameter, with lengths up to 3 meters, catering to different project needs. Custom sizes are available, with precision controlled to ±0.01mm, ensuring perfect compatibility with machinery and flexible engineering solutions.
Applications: Broad Use in Construction, Machinery, and Power Engineering：
Threaded Rods are widely used in building reinforcement, machinery assembly, and power maintenance. They provide strong support in wind power, bridge construction, and heavy machinery, with around 70% of construction projects using them as key connectors.
Target Industries: Ideal for Construction, Energy, and Transport：
Threaded Rods are perfect for construction, energy, and transport sectors. They are the top choice in wind power, rail transport, and bridge maintenance due to their high strength and durability, favored by engineers and procurement teams.
Customer Benefits: Cost Savings and Efficiency Boost：
Johoty’s Threaded Rods reduce maintenance costs and downtime by preventing loosening and damage. Their high strength and corrosion resistance extend lifespan, maintaining efficiency under heavy loads. Companies using them see a 15% drop in maintenance costs and a 20% increase in productivity.
Catalogs of Threaded Rods:
Threaded Rods Datasheet:
| Specification | Precision Range | Features | Function | Benefits | Applications |
|---|---|---|---|---|---|
| M1.6 × 0.35 | ±0.02 mm | Metric thread, extra fine pitch | High precision for micro devices | Extremely precise in small spaces | Electronics, precision instruments, miniatures |
| M2 × 0.4 | ±0.02 mm | Metric thread, extra fine pitch | Miniature fastening solutions | High accuracy in compact areas | Electronics, micro machinery, medical devices |
| M2.5 × 0.45 | ±0.03 mm | Metric thread, fine pitch | Precision fastening | Reliable in tight tolerances | Electronics, optical equipment, small machines |
| M3 × 0.5 | ±0.03 mm | Metric thread, fine pitch | Small fasteners for precision work | High accuracy in constrained spaces | Electronics, small machinery, automotive |
| M4 × 0.7 | ±0.03 mm | Metric thread, fine pitch | High-precision fastening | Improved tolerance and durability | Precision machinery, robotics, automotive |
| M5 × 0.8 | ±0.03 mm | Metric thread, fine pitch | Medium-sized precision applications | Enhanced strength and accuracy | Aerospace, automotive, precision tools |
| M6 × 1.0 | ±0.03 mm | Metric thread, fine pitch | High-precision general applications | Consistent performance under load | Aerospace, machinery, structural supports |
| M8 × 1.0 | ±0.05 mm | Metric thread, fine pitch | Heavy-duty precision fastening | Increased load capacity | Machinery, automotive, structural components |
| M10 × 1.0 | ±0.05 mm | Metric thread, fine pitch | High-strength fastening | Durable with high precision | Heavy machinery, construction, industrial |
| M12 × 1.25 | ±0.05 mm | Metric thread, standard pitch | Precision fastening for larger components | Good load-bearing capacity | Industrial applications, machinery, construction |
| M14 × 1.5 | ±0.05 mm | Metric thread, standard pitch | High-precision heavy-duty applications | High strength and stability | Structural supports, machinery, automotive |
| M16 × 1.5 | ±0.05 mm | Metric thread, standard pitch | Heavy-duty applications | Reliable and robust | Industrial machinery, construction, automotive |
| M18 × 1.5 | ±0.05 mm | Metric thread, standard pitch | High-load fastening | Enhanced load distribution | Heavy machinery, structural components |
| M20 × 1.5 | ±0.05 mm | Metric thread, standard pitch | Precision for large assemblies | High precision with large components | Construction, machinery, structural supports |
| M22 × 1.5 | ±0.05 mm | Metric thread, standard pitch | High-strength fastening | Consistent performance in large applications | Heavy equipment, structural engineering |
| M24 × 2.0 | ±0.10 mm | Metric thread, standard pitch | Heavy-duty applications | Robust and durable | Industrial machinery, automotive, construction |
| M27 × 2.0 | ±0.10 mm | Metric thread, standard pitch | High-load applications | Increased reliability | Heavy machinery, construction, structural supports |
| M30 × 2.0 | ±0.10 mm | Metric thread, standard pitch | High-precision fastening | High load-bearing capacity | Industrial applications, large machinery |
| M33 × 2.0 | ±0.10 mm | Metric thread, standard pitch | Heavy-duty precision applications | Consistent and reliable performance | Construction, machinery, large-scale engineering |
| M36 × 3.0 | ±0.15 mm | Metric thread, coarse pitch | Heavy-duty fastening | High strength and durability | Large machinery, construction, structural supports |
| M39 × 3.0 | ±0.15 mm | Metric thread, coarse pitch | High-load applications | Reliable and robust | Heavy machinery, industrial applications |
| M42 × 3.0 | ±0.15 mm | Metric thread, coarse pitch | High-precision, high-load applications | Superior strength and reliability | Large-scale machinery, structural engineering |
| M45 × 3.0 | ±0.15 mm | Metric thread, coarse pitch | Heavy-duty precision fastening | Extremely durable | Construction, heavy machinery, structural supports |
Why Choose Johoty As Your Priority?
Choose Johoty’s Threaded Rods for top-notch precision, quality, and reliability. With a tensile strength of up to 800 MPa and excellent corrosion resistance, they’re perfect for harsh environments. Plus, our average delivery time is just 10 days, keeping your project on track. Contact Johoty now for unparalleled assurance and efficiency!
Threaded Rods Benefits:
Consistent Quality:
Our high-precision Threaded Rods are made using cutting-edge international manufacturing techniques, ensuring that each rod’s tolerance is controlled to within ±0.02mm or even ±0.01mm.
This strict tolerance control significantly reduces assembly issues caused by size errors, enhancing product consistency and reliability. According to our latest quality monitoring report, these rods have a failure rate of less than 0.2% in real-world use, well below the industry standard of 0.5%.
We also provide 100% factory testing to ensure each Threaded Rod meets our high standards before delivery. This high level of quality stability gives our customers peace of mind, reducing maintenance costs and engineering risks.
High Cost-Efficiency:
Through technological innovation and optimized supply chain management, we’ve successfully reduced the unit cost of our high-precision Threaded Rods by 15%. This reduction not only makes our rods more competitively priced but also offers customers greater value while maintaining high quality.
Additionally, bulk buyers can benefit from extra discounts, further improving overall procurement efficiency. Our pricing strategy aims to help customers maximize cost savings and enhance the market competitiveness of our Threaded Rods.
This high cost-efficiency boosts customers’ profit margins and significantly improves market share.
Fast Delivery:
We know that time is crucial for engineering projects, so we’ve streamlined our production and logistics to ensure quick delivery. For standard orders, we deliver within 10 business days, and for custom orders, we complete them in 15 business days. Our production line runs 24/7 with the latest automation equipment to handle urgent needs.
We work with top-notch shipping companies to make sure your order gets to you fast and secure. This fast delivery helps clients shorten project timelines and avoid cost increases and delays due to supply chain issues.
Custom Services:
We provide full custom solutions to create and produce products tailored exactly to what our clients need. Whether it’s special lengths, diameters, or materials, we can customize production to meet those requirements. Our standard custom projects usually take about 15 business days.
We also provide small-batch trial runs so clients can test design and performance before large-scale production. This flexible customization effectively meets clients’ unique needs and quickly adapts to competitive market demands, boosting their market edge.
Threaded Rods Applications:
Drive Mechanisms in Precision Machinery:
- Background: High-end precision machines need highly accurate drive components for machining precision.
- Challenge: Traditional screws can shift slightly over time, affecting accuracy.
- Solution: Use high-precision Threaded Rods with a tolerance of ±0.002mm for stability.
- Execution: Equipment ran continuously for 5000 hours, maintaining accuracy within 0.001mm.
- Result: Increased product pass rate by 10%, reduced machining time by 20%, and extended maintenance intervals to 18 months.
Precision Drives in Automotive Manufacturing
- Background: Automotive manufacturing needs high-precision parts for smooth vehicle operation.
- Challenge: Standard screws can’t maintain stable performance under high temperature and pressure, leading to wear and deviation.
- Solution: Use high-precision Threaded Rods with a tolerance of ±0.01mm.
- Execution: After 300 hours of high-temperature pressure testing, the screw showed no significant wear after 100,000 cycles.
- Result: Failure rate dropped by 30%, production efficiency increased by 15%, and the lifespan exceeded 5 years.
Structural Support in Aerospace
- Background: Aerospace requires parts with optimal weight and strength.
- Challenge: Traditional screws are too heavy and prone to deformation in extreme conditions.
- Solution: Use lightweight, high-strength alloy Threaded Rods with a tolerance of ±0.005mm.
- Execution: Fatigue tested in temperatures from -50°C to 120°C for 200 hours.
- Result: Reduced structural weight by 15%, increased load capacity by 20%, and passed extreme environment tests.
Fasteners in Electronics
- Background: Electronics like phones and laptops need precise screws for secure assembly.
- Challenge: Frequent use and temperature changes can cause standard screws to loosen or fail.
- Solution: Use high-precision Threaded Rods with a tolerance of ±0.002mm, designed to withstand temperature and pressure.
- Execution: After 1 million tightening and loosening cycles, screws retained over 90% of their holding power.
- Result: Reduced device failure rate by 25%, decreased return rate by 15%, and increased user satisfaction.
Precision Control in Medical Equipment
- Background: Surgical robots and other medical devices require precise movement control.
- Challenge: Even minor deviations can impact surgical success.
- Solution: Use high-precision Threaded Rods with an error rate of ±0.001mm.
- Execution: In 200 simulated surgeries, the drive system maintained a deviation of 0.0005mm.
- Result: Increased surgical success rate by 5%, extended device lifespan by 50%, and reduced maintenance costs by 15%.
Seismic Support in Construction
- Background: Building industry demands high seismic performance from screws, especially in tall buildings.
- Challenge: Regular screws can’t handle long-term stress and seismic impact.
- Solution: Use high-precision, seismic-resistant Threaded Rods that endure up to a 7.0 magnitude earthquake.
- Execution: Maintained 98% structural integrity after multiple simulated earthquakes.
- Result: Enhanced seismic performance by 15%, reduced construction costs by 10%, and extended lifespan to 50 years.
High-Strength Applications in Power Engineering
- Background: Large power equipment needs strong screws for stable operation.
- Challenge: Standard screws can fail under long-term high loads.
- Solution: Use high-strength, high-precision Threaded Rods with a 30% increase in load capacity.
- Execution: Withstood 10,000 hours of high-load testing without noticeable deformation or wear.
- Result: Decreased equipment failure rate by 20%, cut maintenance frequency by 50%, and reduced operating costs by 10%.
Precision Parts in Rail Transit
- Background: Rail transit systems require highly reliable and safe precision parts.
- Challenge: Traditional screws struggle with long-term vibration and stress changes.
- Solution: Use high-precision Threaded Rods with 50% improved vibration resistance and a tolerance of ±0.001mm.
- Execution: Maintained 99% of original performance after 100 million vibration cycles.
- Result: Reduced system failure rate by 15%, extended maintenance intervals by 20%, and significantly improved safety.
Threaded Rods Advantages:
Precision Control: Error within 0.01 mm
- Our high-precision Threaded Rods are made using advanced CNC technology, ensuring thread accuracy within a 0.01 mm tolerance. This is a huge advantage over the industry standard of 0.05 mm, making our rods ideal for applications with strict tolerance requirements.
- For clients, this precision boosts assembly efficiency, reduces installation errors, and cuts down on debugging and maintenance costs. Enhanced precision also improves system reliability and stability, significantly upgrading overall performance.
20% Increased Tensile Strength for Extreme Conditions
- Our Threaded Rods are made from high-strength steel and treated with a special heat process, achieving a tensile strength of up to 1000 MPa, 20% higher than market standards. This means our rods can handle greater loads without deforming or breaking. They perform excellently even under extreme temperatures or heavy loads, making them perfect for industrial equipment, construction projects, and heavy machinery.
- By going with our products, you’re investing in longer-lasting quality that cuts down on maintenance hassles and keeps your costs and downtime to a minimum.
Surface Finish Enhanced to Ra 0.2 Microns,
- Reducing Friction Loss Johoty’s Threaded Rods feature a super-smooth surface finish, achieved through precision polishing and coating, reaching Ra 0.2 microns. Compared to standard rods with Ra 0.8 microns, this reduces friction by over 50%, significantly improving transmission efficiency and minimizing surface wear.
- For clients, this surface treatment extends rod life, reduces lubricant use, and lowers operating costs, ideal for precision equipment and high-speed applications.
Thread Pitch Precision at ±0.005 mm for Efficient Transmission
- Our Threaded Rods achieve an exceptional pitch accuracy of ±0.005 mm, four times better than the standard ±0.02 mm. This precision greatly enhances consistency and reliability in transmission systems, reducing mechanical vibrations and error buildup, particularly excelling in automation equipment and precision instruments.
- For clients, this level of accuracy improves production efficiency and output quality, boosting overall line performance and competitiveness.
40% Improved Corrosion Resistance for Harsh Environments
- Using an innovative multi-layer coating and rust-resistant materials, our Threaded Rods have 40% better corrosion resistance. In ISO 9227 salt spray tests, they maintain anti-corrosion performance for over 1000 hours in high-humidity and corrosive conditions.
- This breakthrough makes our rods excel in harsh environments like marine engineering, chemical equipment, and outdoor facilities. For clients, it means reduced corrosion-related wear and replacement costs, enhancing equipment reliability and durability.
30% Faster Assembly, Reducing Labor Costs
- Johoty’s Threaded Rods feature optimized thread design and precise machining, reducing required torque and installation time by about 30%. This allows operators to complete assembly faster and easier, especially in systems that need frequent adjustments.
- For clients, less labor means lower operational costs, and increased assembly efficiency accelerates project completion, giving a competitive edge in the market.
FAQ
We offer threaded rods in multiple accuracy grades, ranging from standard to ultra-precision tolerance levels. They’re geared up to meet the requirements of all sorts of applications.
Yes, our threaded rods are specially designed and made from selected materials. They can operate stably under extremely low or high-temperature conditions.
Certainly. We support fully customized solutions, including thread type, size, length, material, and surface treatment, among others.
The maximum length and diameter we can produce depend on specific materials and design requirements. Please consult our CFT team.
We ensure product corrosion resistance by selecting materials with excellent anti-corrosion properties. And employing efficient surface treatment techniques such as coating and anodizing.
For quick delivery demands, we have dedicated expedited production lines and inventory management strategies. This can ensure we meet customer requirements in the shortest time possible.
Yes, we have minimum order quantity requirements, but it depends on the specific product specifications and customization level. Please contact our CFT team for specific details.
We provide secure packaging solutions to ensure product safety during transportation. We tailor our shipping to your needs, and we can send it over by Express, through the air, or across the sea.
Yes, we offer installation guidance, troubleshooting, and repair services, among others.
You can contact our CFT team through our website, email, or phone to request quotations and place orders. We also offer online consultation and customization services.
